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OPERATION MANUAL

POWERED STAIR CLIMBER

CT250/300/250A/300A

OPERATION MANUAL

Summary of Contents for CT250

Page 1: ...www xsto net OPERATION MANUAL POWERED STAIR CLIMBER CT250 300 250A 300A OPERATION MANUAL ...

Page 2: ... 2 7 1 CT250 300 installation instructions 10 2 7 2 CT250A 300A installation instructions 11 3 Operation 12 3 1 Check Before Using CT250 300 250A 300A 13 3 2 Usage of Control button 14 3 2 1 Usage of Control button for CT250 300 14 3 2 2 Usage of Control button for CT250A 300A 15 3 3 Adjustment of Handrail 16 3 5 2Initial position 19 3 5 3 At the beginning of going upstairs 19 3 5 4 Going upstairs...

Page 3: ...4 1 Battery pack 26 4 2 Recycling 30 4 3 Precautions for care and use 30 4 4 FAQ 32 5 Packaging box and shipping instructions 33 6 Warranty and responsibility 35 6 1 Warranty 35 6 2 Responsibility 36 ...

Page 4: ...on can operateCT250 300 250A 300A The operator should be in health both physically and mentally When stair climber the machine is going up and down stairs other personnel shall not stand under the machine Antiskid shoes are required It must be operated with two hands Run the pilot operation without load and at low speed Make sure there are no obstacles on the stairs and the steps are not slippery ...

Page 5: ...e followed Keep the battery plug in socket dry Protect the charger and the charging cable from oils diluents and items with sharp edges Do not use high pressure cleaning machine Store it in dry condition For repair or maintenance please contact with the agency or distributor authorized by XSTO CO LTD Outer factor such as sunshine may lead to surface heat Keep away from the inflammables The CT250 3...

Page 6: ...ing loading board control automatic mode contral switch 2 steel back support 3 aluminum alloy loading board 4 universal wheel 5 crawler track 6 Point switch 7 up or down stair loading board opening or closing switch 8 battery slide9 battery base10 directional wheel 2 3 4 5 10 6 9 7 8 1 ...

Page 7: ...ttery base 10 directional wheel 2 2 Technical data This user manual is for CT250 300 250A 300A series ONLY 2 3 Application fields This series of products are new type of stair climbers that can transport heavy goods to go up and down the stairs It s ideal for application in the field of logistics express service house moving large furniture and home appliances delivery as well as in factories offi...

Page 8: ... Downstairs speed 250 300kg 23 steps min 19 steps min Battery capacity 100 130floors 1600 2000steps 80 100 floors 1300 1600steps Folding form Handrail retracted Max Height of step 210 mm Min width of the step Machine cargo 100mm Min platform size 1500mmx1500mm turning stairs Battery type Lithium battery pack Battery parameters 25 2V 17Ah Charging parameters Input AC100 240V Output DC29 4V 4A Walki...

Page 9: ... 300A Technical Parameters Model CT250A CT300A Size Height MIN 1155 mm MAX 1530mm Width 600 mm Length 1030 mm Weight Main Body 63 kg Battery pack 3 1 kg Capacity 250 kg 300 kg Climbing speed 250 300kg 20 steps min 16 steps min Downstairs speed 250 300kg 23 steps min 19 steps min Battery capacity 100 130floors 1600 2000steps 80 100 floors 1300 1600steps Folding form Handrail retracted and rotated M...

Page 10: ...rotection level IP54 Lifespan 3years 50000steps Note CT250 300 250A 300Aparameters are suitable for ambient temperature 25 In a low temperature environment the load and endurance will be reduced If the low speed mode is started the endurance will be reduced accordingly This product is recommended to be used within 1000 meters above sea level It is recommended to use under ambient humidity range of...

Page 11: ...8 2 5 Dimension 2 5 1 CT250 300 dimension 2 5 2 CT250A 300A dimension 2 6 Standard Supply Accessories 2 6 1 CT250 CT300 standard supply accessories ...

Page 12: ...9 1 Main Body 2 Battery Pack 3 Charger 24V for Lithium battery Only 4 Safety Strap ...

Page 13: ... CT250A CT300A standard supply accessories 2 7Installation instructions 2 7 1 CT250 300 installation instructions 5 Main Body 6 Battery Pack 7 Charger 24V for Lithium battery Only 8 Safety Strap 5 Strap Holder ...

Page 14: ...the CT250 300 back support panel with plum knob And plug the aviation plug of the with spring wire into the corresponding socket 2 7 2 CT250A 300A installation instructions Insert the aluminum alloy vertical beam of CT250A 300A into the corresponding slot on the machine base ...

Page 15: ... Warning Only trained person can operate CT250 300 250A 300A Warning Pilot operation must be carried out with no load and in low speed mode Warning The goods must be fastened with straps Warning Practice operating the machine with cargo of 50 100 kg until you are fully skilled in controlling the machine Warning When going up and down the stairs under the non automatic adjustment mode of loading bo...

Page 16: ...ry may occur Warning Different goods have different centers of gravity For special goods such as oversize the center of gravity is biased to the outside of the loading board etc manually adjust the tilt angle of the loading board to ensure safe operation 3 1 Check Before Using CT250 300 250A 300A Warning Stop operation when the following issues occur and contact manufacturer or local dealer for CT...

Page 17: ...300 250A 300A makes abnormal sound during functioning Please stop the CT250 300 250A 300A if there is any damage to the remaining parts or abnormal vibration of the machine which difficult to determine whether the machine can be used safely during functioning 3 2 Usage of Control button 3 2 1 Usage of Control button for CT250 300 Loading board control mode O Track mode Automatic mode ...

Page 18: ...oes not automatically adjust Loading board control mode Control the movement of the electric push rod in the direction Upstairs Downstairs open or clos of the loading board Point Switch After the mode and direction are selected touch the switch to realize walking up and down the stairs open and close the loading board 3 2 2 Usage of Control button for CT250A 300A Upstairs Direction Caterpillar bac...

Page 19: ...ter loosening the clamp screw the handle can be pulled out or retracted When the handle is adjusted to a suitable position the handle can be fixed by locking the clamp screw again 3 3 2 CT250A 300A Handrail Position Adjustment forward Load plate closed Fast slow switch automatic Backward Loadplate open Track mode Load board adjustment mode ...

Page 20: ...g pin the back panel can be extended and retracted and the height of the armrest can be adjusted The strap holder can be removed and installed at any height suitable to fix goods of different heights 3 4 Operate on Flat Ground 3 4 1 Operate on flat ground The bottom of CT250 300 250A 300A has casters for walking on flat ground Adjust the loading board to the smallest angle which will enable the ca...

Page 21: ...0 300 250A 300A can walk on flat ground with crawler tracks Switch to the Loading board control mode raise the loading board to an angle till the crawler tracks touch the ground and then switch to the track mode and walk by the crawler tracks This way is applied to short distance walk or on uneven road surfaces Note crawler walking can only achieve forward and backward can not achieve steering 3 5...

Page 22: ...ly fixed move CT250 300 250A 300A to the edge of the stair and move both sides of the tracks close to the edge of the first step at the same time Set CT250 300 250A 300A to the Loading board control mode through the switch button After adjusting the goods to a safe Angle set CT250 300 250A 300A to the automatic mode through the switch button and then set speed to gear 1 and use the crawler mode to...

Page 23: ...justment is completed 3 5 4 Going upstairs smoothly When CT250 300 250A 300A completely off the ground the stair climbing machine can be continuously and smoothly move upstairs 3 5 5Climbing the last THREE steps of every stair When the crawlers touch the edge of the last stair it must be operated slowly CT250 300 250A 300A must be set as the automatic mode through the model switch When the center ...

Page 24: ...on Warning There is potential risk when CT250 300 250A 300A moves up to the highest stair on every floor CT250 300 250A 300A may roll over forward or backward Keep people and goods far away the machine When a rollover is inevitable loosen the armrest and dodge in time Note When the loading board automatically adjusts the angle the speed of going up and down the stairs will be automatically reduced...

Page 25: ...ing on the battery switch make sure the battery is inserted in the battery holder and the power cord is connected well 3 6 2Initial position when down stairs Move the CT250 300 250A 300A stair climber to the edge of the platform on the stairs Use the mode switch to set the CT250 300A 300A to automatic mode and use the crawler to go downstairs ...

Page 26: ...slowly forward and keep the balance make the CT250 300A 300A automatically adjust the Angle and turn the base of the stair climber slowly downward until the CT250 300 250A 300A crawler is in contact with at least two steps of stairs Warning There is potential risk when CT250 300 250A 300A moves on the highest stair CT250 300 250A 300A may roll over forward or backward Make sure there is nobody and...

Page 27: ...th the platform under the stair Note if the Angle change is too large the point switch should be moved after the Angle adjustment is completed and then the next step of the point operation Note When the loading board automatically adjusts the angle the speed of going up and down the stairs will be automatically reduced to ensure safety When the automatic balance adjustment is completed the origina...

Page 28: ... be moved on flat ground When the steering is complete follow the above instructions for moving up or down 3 8 Parking NOTE Turn off the power switch of the battery after each use Remove the battery if the machine will not be used for a long time When parking ensure that CT250 300 250A 300A is stored on the horizontal ground press down the front universal wheel brake stable and non shaking If ther...

Page 29: ...t the charger and the charging cables away from oil grease detergent thinner or any potentially damaging items 1 Remove the battery in the arrow direction shown in the picture Note The fuse holder is located below the battery case 6 30mm Spec 40A The charging socket is located under the battery 2 Please refer to the charger instruction on how to use it Note Use a dedicated 24V lithium battery char...

Page 30: ... range is exceeded the battery performance will be reduced and the battery life will be reduced 2 Transportation The battery pack and charger should be packaged for transport prevent excessive vibration shock or extrusion in transport process and prevent the sun and rain 3 Maintenance a The battery pack should be stored in 40 60 charged capacity b If battery pack is not used for a long period it s...

Page 31: ...he operation manual Battery pack cannot be charged Charger output plug loosen Battery pack is fully charged Check the charger output plug and battery plug is firm or not Battery pack can be used normally f Warranty period Warranty period of this product is 12 months from delivery date Cycles 500 times capacity 80 4 Battery Handling Precautions Forbid to immerse battery in water or get wet Don t ch...

Page 32: ...mal phenomenon stop using it please remove the battery from electrical appliances and stop using it when the battery is being used or charged Forbid to use battery pack in a very hot environment such as under direct sunlight or in car on hot day Otherwise the battery pack will overheat which will affect battery performance and shorten battery life Do not over charged Unplug the charger as soon as ...

Page 33: ...city Only trained personnel are allowed to operate the CT420 Wear non slip shoes Must be operated with both hands Practice without load in low speed up and down operations For cargo transportation only not for person transportation Cargo must be secured with a safety strap Do not touch the bottom of the load plate or rotating parts Do not use the CT420 in rainy humid snowy or icy conditions Avoid ...

Page 34: ...ontinuous running time is less than 90 minutes Note Motor of loading board 20 working time Continuous Operating Hours Continuous Operating Hours Continuous rest hours 20 Rated load of 70 or above the maximum continuous running time is less than 2 minutes Rated load of less then 70 the maximum continuous running time is less than 4 minutes ...

Page 35: ...nt with a rated load of 200 250kg and a maximum load of 250 300kg Transporting goods exceeds 250 300KG will cause damage to CT250 300 In addition the gravity center of goods should be located within loading plate the load capacity should be reduced when gravity center of goods reaches edge of loading plate It s not allowed to carry goods with CT250 300 when gravity center of goods is out of the lo...

Page 36: ...ger and its fuse are normal or not During normal charging the charger displays two red lights If it is fully charged the charger displays one red light and one green light 5 Packaging box and shipping instructions 5 1 Package composition and storage The packaging of the CT250 300 250A 300A stair climber consists of a carton pack and a wooden pallet The carton part uses a high strength carton that ...

Page 37: ...34 forklift loading or unloading At the same time after stacking the two layer package must be fixed to prevent tipping due to external reasons 5 2 Basic size of packaging box Unit mm ...

Page 38: ...ate or inadequate maintenance Unauthorized structural changes and improper use of equipment and accessories Damage caused by overweight Battery is not charged appropriately Any of the following situations is identified during the warranty period the cost of materials and service fees will be charged accordingly Damage caused by the consumers improper use and maintenance or poor storage Dismantling...

Page 39: ...Repair dismantling or other operations of the equipment without authorization Operation manual is not followed For the installation of special accessories for CT250 250A 300 300A Deliberately dismantle the configuration of CT250 250A 300 300A Operation under overload conditions Operation under low battery capacity If the contents of this specification are changed because improving product quality ...

Page 40: ...86 760 28207258 info xsto net Floor 1 Building C 555 Plant Ma an Cun Rd Cuiheng New District Zhongshan City Guangdong China Jialift Tell 1300 000 168 Email sales jialift com au Address 46 48 Geddes St Mulgrave 3170 ...

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