Wood-mizer Pro LTPROCBN-110 Manual Download

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LTPROCBN-110

rev. B.00

LTPROCBN-220

rev. B.00

Safety is our #1 concern!

Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

January 2008

Form #1532

Summary of Contents for Pro LTPROCBN-110

Page 1: ...OCBN 110 rev B 00 LTPROCBN 220 rev B 00 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine January 2008 Form 1...

Page 2: ...Wheel Installation 2 7 Oiler Trough Extension 2 8 Electrical Connection 2 9 2 2 Operation 2 10 Blade Installation 2 10 Grinder Operation Automatic Mode 2 12 Manual Mode 2 16 Diagnostics Mode 2 17 Set...

Page 3: ...Drive 4 6 4 5 Head Subassembly 4 7 4 6 Head Spindle 4 9 4 7 Oiler Assembly 4 10 4 8 Cam Index 4 11 4 9 Blade Clamp 4 13 4 10 Blade Wiper Assembly 4 15 4 11 Oil Tray Pump 4 16 4 12 Blade Support Arms...

Page 4: ...any additional manufacturer s manuals and observe any applicable safety instructions includ ing dangers warnings and cautions Always be sure that all safety decals are clean and readable Replace all...

Page 5: ...do so may result in serious injury WARNING Only operate this machine in a well ventilated area Mist from the grinding oil can be hazardous espe cially if operating multiple grinders in an enclosed spa...

Page 6: ...2 Component ID See Figure 1 1 Major components of the ProSeries grinder are shown below FIG 1 1 Drip Pan Control Extended Blade Support Rear Blade Supports Hood Index Adjustment Knob Depth Adjustment...

Page 7: ...General Information Dimensions General Information PGdoc031914 1 4 1 1 3 Dimensions See Figure 1 2 Dimensions of the ProSeries grinder are shown below FIG 1 2 PG0011...

Page 8: ...e 2 1 Place the drip tray on the table with the drain tube overhanging the rear of the table Place a container under the drain tube to catch any oil from overspray that collects in the drip tray Remov...

Page 9: ...4 20 x 1 hex head bolts lock washers and flat washers per bracket Install a wear tube and 2 1 2 washer and thread a 24 pipe into the threaded hole on each rear arm bracket Install a 1 2 NPT coupler fi...

Page 10: ...shers provided Assemble the blade sup port tube to the support arm sliding the tube through the U bolts on the arm Install a blade support guide to each end of the blade support tube with two 1 4 20 x...

Page 11: ...the hole at the rear of the grinder frame You will need to temporarily remove the oil hose from the hole to allow the harness connector to fit through the hole Route the harness to the connector exte...

Page 12: ...tion Grinder Hood See Figure 2 5 Install the grinder hood to the grinder frame inserting the pivots into the brackets at the rear of the frame Open the hood until it rests on the rear arm rubber bum p...

Page 13: ...t clamp pivot bolt to push the front clamp assembly out of the way Remove the locking set screws and remove the rest pins from the clamp Insert the pins into the appropriate hole The back of the right...

Page 14: ...oiler out of the way Install the appropriate Wood Mizer grinding wheel for the blades you plan to sharpen Reinstall the flat washer and nut and hand tighten to secure the grinding wheel If you will b...

Page 15: ...s and cover if necessary Remove the existing oil trough mounting bolts and plate Place the provided extension plate between the existing oil trough and mounting plate Use the longer 2 3 4 bolt in the...

Page 16: ...shock hazard this unit must be connected to a GFI Ground Fault Inter rupter The National Electrical Code Article 680 41 A requires a GFI be installed in the branch circuit supplying fountain equipmen...

Page 17: ...der head and index arm and place the blade between rear clamp block and front clamp rollers Position the blade between the blade wiper pads Push the blade clamp lever closed Check that the blade is cl...

Page 18: ...ort posts Tilt the guides slightly forward in the direction the blade travels and retighten the wing nuts Make sure the blade support does not lift the blade The blade should sit flat on the clamp res...

Page 19: ...op knob out to disengage Be sure the circuit breaker switch on the back of the control box is in the on position Turn the feed rate knob to zero 0 After the control display reads Select Mode push the...

Page 20: ...the feed rate knob to zero 0 and check the grind of tooth NOTE A bottle of red dye is supplied Brush the several tooth profiles with die before grinding This will assist you in seeing how the grinding...

Page 21: ...the index back grind adjustments If the cycle is not initiated within two minutes the control will timeout to the mode select menu After the index and depth grind adjustments are made turn the feed ra...

Page 22: ...ds for the designated amount of time the control will return to the Enter Teeth Quantity menu showing the value previously entered Turn the feed rate knob to zero 0 lift the hood and unclamp the blade...

Page 23: ...y to enter manual mode Alter nately you can scroll through the mode selections with the up down arrow keys and push the enter key to select the mode After entering manual mode the display will read Pr...

Page 24: ...A proximity sensor located behind the index cam detects the position of the cam to allow the control to count revolutions of the cam Operate the index motor to rotate the cam so it is positioned over...

Page 25: ...eed to be adjusted 3 Idx Timer Adj This value controls the allowable time for the index cam motor to make one revolution The control will display the current time setting and the new time setting ente...

Page 26: ...and or the wheel is burning the blades See Page 2 7 for grinding wheel installation instructions Oil Level Periodically check the oil level and refill with oil as necessary The oil level should be at...

Page 27: ...from the blade as it passes through the pads Blade Clamp Wear Plate Inspect the wear plate periodically for damage or excessive wear and replace as neces sary The plate should keep the blade from cont...

Page 28: ...check install the provided head angle template to the blade clamp fixture with the notches positioned around the blade rest pins Loosen the depth adjustment knob until the grinder head rests on the te...

Page 29: ...wheel shaft A hole in the drive belt cover provides access to the end of the shaft Loosen the top oiler mounting bolt to move the oiler out of the way Unscrew the nut from the grinding wheel shaft and...

Page 30: ...ly and loosen the four mounting bolts Slide the grinder assembly forward or back as necessary until all three alignment tool gauge screws touch the clamp spacer bar Retighten the grinder assembly moun...

Page 31: ...all the rollers by hand with a blade clamped tighten the clamp by adjusting the nut on the blade handle threaded rod All four clamp rollers should contact the blade evenly If you can spin the top rol...

Page 32: ...pad Be sure the rollers are not centered directly in front of the edge of the pad This could cause a kink in the blade when clamped To adjust the horizontal position of the clamp rollers tap the clam...

Page 33: ...for overloads Reset circuit breaker Bad PLC control Replace PLC control My index motor does not work Improper wiring Check wiring Ensure DS4 and DS5 LED s light while trying to run Bad circuit board...

Page 34: ...heck wiring Ensure 24V signal to circuit board I keep getting Index Time out error Improper wiring Check wiring to the proximity sen sor Ensure 24V to HMI while sensor is active Bad PLC control Check...

Page 35: ...nput of control Replace PLC control My stop push button does not work Improper wiring Check wiring Ensure 24V to termi nal 3 of switch contact Bad switch contact Ensure 24V to terminal 4 of switch con...

Page 36: ...lade Grinder Complete 4 1 PGdoc031914 Replacement Parts 4 SECTION 4 REPLACEMENT PARTS 4 1 Pro Series Blade Grinder Complete 1 2 3 4 5 7 8 9 14 15 16 17 18 22 22 22 19 6 21 PG0010 34 10 11 12 13 20 23...

Page 37: ...ing Hex F05010 9 4 10 Decal ProSeries Logo Large 057784 1 11 Decal Grinder Operation Warning S10691 1 12 Decal Blade Reorder 010697 1 13 Decal Moving Parts Warning S10692 1 14 Pro Grinder Head Parts S...

Page 38: ...TOOTH SPACE 300 TOOTH HEIGHT CBN PROFILE GRINDING 030389 1 WHEEL 4 32 7 8 TOOTH SPACE 250 TOOTH HEIGHT CBN PROFILE GRINDING 050744 1 WHEEL 12 28 21 32 TOOTH SPACE 200 TOOTH HEIGHT CBN PROFILE GRINDIN...

Page 39: ...or Drive Parts See Section 4 4 3 Head Subassembly Parts See Section 4 5 4 Washer Hex Nylon S03369 1 5 Knob Weldment Head Adjustment 030402 1 1 Handle modified to remove sharp edges Rev B 00 1 6 Spring...

Page 40: ...17MM SRI 2 ABEC 1 P06030 2 2 6 WASHER 1 2 SAE FLAT F05011 2 1 7 BOLT 1 2 X 3 4 UNPLATED SHOULDER F05008 93 1 8 WASHER 3 8 SAE FLAT F05011 3 6 9 NUT 3 8 16 HEX NYLON LOCK F05010 10 1 10 WASHER 3 8 SPLI...

Page 41: ...8 X 3 4 HEX HEAD F05006 5 4 6 BELT 24 X 1 GEAR 60HZ 060144 1 BELT 25 5 X 1 GEAR 50HZ 060130 1 1 60Hz pulley belt standard Order 50Hz pulley 060129 and belt 060130 separately to convert 1 7 PULLEY 24 X...

Page 42: ...4 HEX HEAD GRADE 5 F05005 123 2 7 BOLT 5 16 18 FLAT SOCKET HEAD F05006 124 6 8 PLATE SPINDLE SUPPORT 060141 2 9 BOLT 5 16 18 X 1 1 2 SOCKET HEAD F05006 66 2 10 SPINDLE PARTS See Section 4 6 11 HEAD A...

Page 43: ...20 X 1 2 HEX HEAD F05005 15 1 20 FITTING 1 4 LOC LINE VALVE P09835 1 21 FITTING 1 4 NPT HEX NIPPLE P09144 1 22 FITTING 1 4 NPT BRASS TEE 010720 1 23 FITTING 3 8 HOSE BARB X 1 4 NPT NYLON ELBOW P04730...

Page 44: ...04 1 3 Spacer Spindle Housing 060003 1 4 Spacer Spindle Bearing 060008 1 5 Spring 20 4 x 34 6 x 04 mm Belleville Disc Bearing 060041 4 6 Bearing 15x35x11 Angular Contact Pair 060006 1 7 Seal 20 x 35 x...

Page 45: ...TY OILER ASSEMBLY PRO GRINDER 060136 1 1 Block Oil Trough 010730 1 2 Plate Oil Trough Side 060135 2 3 Bolt 1 4 20 x 2 1 2 Hex Head Grade 5 F05005 126 1 4 Bolt 1 4 20 x 2 Hex Head Grade 5 F05005 125 1...

Page 46: ...r 060105 1 5 Pin 1 8 x 9 16 Modified S10528 1 6 Cap 2 1 2 ID x 5 Rubber 060664 1 7 Screw 10 32 x 3 8 Button Head Socket F05004 56 4 8 Nut 5 8 18 Hex Jam F05010 11 1 9 Bearing 6203 2NSL 17mm SRI 2 ABEC...

Page 47: ...053 1 24 Nut 3 8 16 Hex Lock F05010 25 1 Arm Assembly Index Pawl 060107 1 25 Block Index Pawl S32073 1 26 Bearing 1 2 ID Needle P30253 1 27 Pawl Weldment Pro Grinder Index 060116 1 28 Pin 1 8 x 5 8 Ro...

Page 48: ...L SRI 2 ABEC 1 P10688 9 4 Arm Weldment Clamp 060182 1 5 Spacer Pivot Arm Bearing S30178 3 6 Bolt 3 8 24 x 1 1 2 Button Socket Head F05007 106 1 7 Screw 5 16 18 x 3 4 Cup Point Socket Set F05006 32 3 8...

Page 49: ...3 Spring 3 4 LH Die P30257 1 24 Bracket Clamp Lever Mount 060176 1 25 Clamp Lever Pro Grinder 035821 1 26 Washer 1 4 Split Lock F05011 14 2 27 Bolt 1 4 20 x 3 4 Hex Head Full Thread F05005 1 2 28 Bolt...

Page 50: ...dicates Parts Available In Assemblies Only PART QTY WIPER ASSEMBLY PRO GRINDER BLADE 060114 1 1 Wiper Weldment Pro Grinder Blade 060111 1 2 Wiper Pro Blade Grinder S30265 2 3 Bolt 1 4 20 x 1 2 Wing St...

Page 51: ...mblies Only PART QTY 1 TRAY PRO GRINDER OIL 060053 1 2 HANDLE 4 U W BOLTS P08065 1 3 PLATE PUMP RISER 010756 1 4 MAGNET FILTER P31347 2 5 PUMP 110V 1 150HP OIL 060071 1 PUMP 220V 1 150HP OIL 060086 1...

Page 52: ...2 SCH40 x 24 Nipple 060036 2 4 Fitting 1 2 NPT Black Iron Coupling P20233 1 5 Screw 8 32 x 3 4 Slotted Hex Washer Head Type F F05015 23 1 6 Foot Rubber P06104 1 7 Nut 8 32 Self Locking Hex F05010 41...

Page 53: ...a x 2 1 2 OD x 15 16 ID 062303 1 ARM ASSEMBLY EXTENDED BLADE SUPPORT 060403 1 23 Arm Weldment Extended Blade Support 060407 1 24 Washer 1 4 SAE Flat F05011 11 4 25 Washer 1 4 Split Lock F05011 14 4 26...

Page 54: ...Control 060014 1 2 Bracket PCB Support 060207 1 3 Foot 63 Dia Rubber 060212 4 4 Screw 6032 x 1 2 Phillips Pan Head Type 23 F05015 28 4 5 Standoff 6 32 x 156 PCB 060209 4 6 PCB Assembly Pro Grinder 053...

Page 55: ...30mm E Stop 060202 1 20 Switch Body 2NC 22mm ZB5 060203 1 21 Legend Round Yellow E Stop 050992 1 22 Decal Pro Grinder Control 053139 1 23 Knob 1 5 Dia Control 060019 1 24 Gasket Pro Grinder Control P...

Page 56: ...n Blu 18 3 SJO Grn I0 HS I1 HS I2 I3 I4 I5 I6 AN3 I7 AN2 AN1 AN0 N P I0 5 N P I6 7 0V V HMI1 PNP Inputs 4 TB5 3 TB5 PCB 24 5 TB5 Index Motor Overcurrent Pulses 13 TB2 5 TB2 21 TB2 7 TB5 3 4 S2A Start...

Page 57: ...ectrical Information Component Layout Diagrams Electrical Information PGdoc031914 5 2 5 5 2 Component Layout Diagrams FIG 5 2 HMI1 POT1 S2 S1 CB1 P1 LS1 PS1 MC1 Control Box Front Control Box Rear PG00...

Page 58: ...Electrical Information Motor Control PCB Layout Diagram 5 5 3 PGdoc031914 Electrical Information 5 3 Motor Control PCB Layout Diagram FIG 5 3 PG0012...

Page 59: ...208 230V 50 60Hz S56 Grinder M2 110V 060071 Wood Mizer 060071 Pump Assembly 110V 1 150HP oil M2 220V 060086 Wood Mizer 060086 Pump Assembly 220V 1 150HP oil M3 060104 Wood Mizer 060104 Motor Assy Cam...

Page 60: ...3 8 R replacement parts blade clamp 4 13 blade supports 4 17 blade wiper assembly 4 15 cam index 4 11 control box 4 19 grinder complete 4 1 grinder head 4 4 grinder head subassembly 4 7 head spindle...

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