GB
Operating manual
Version 1.0.3
Lathe
Item no:
9684495
Shown with Optional Stand
Page 1: ...GB Operating manual Version 1 0 3 Lathe Item no 9684495 Shown with Optional Stand...
Page 2: ...itch 13 1 9 2 Lathe chuck protection with position switch 13 1 9 3 Lathe chuck key 13 1 10 Safety check 14 1 11 Personnel protective equipment 14 1 12 For your own safety during operation 14 1 13 Disc...
Page 3: ...Thread types 39 6 8 Metric threads 60 flank angle 41 6 8 1 British thread 55 flank angle 42 6 8 2 Indexable inserts 44 6 8 3 Examples for thread cutting 45 6 9 Recessing cutting off and turning off 4...
Page 4: ...3 8 9 Schaltplan Wiring diagram 74 8 9 1 Ersatzteile elektrische Bauteile Spare parts electrical components 75 9 Malfunctions 9 1 Malfunctions on the lathe 76 10 Appendix 10 1 Copyright 77 10 2 Termin...
Page 5: ...ion as well as its long service life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and inf...
Page 6: ...n warning and mandatory signs as well as the warning notes on the lathe European standards must be kept during installation operation maintenance and repair of the lathe If European standards are not...
Page 7: ...l cause serious injury or death to people WARNING A danger that might cause severe injury to the personnel or can lead to death CAUTION Danger or unsafe procedure that might cause injury to people or...
Page 8: ...only be effected with the supplied the special key for chucks If the lathe is used in any way other than described above modified without authorization of company then the lathe is being used imprope...
Page 9: ...er the Intended use or any use beyond the described use shall be deemed as not in conformity and is forbidden Any other use has to be discussed with the manufacturer It is only allowed to process meta...
Page 10: ...fer to both operation and maintenance of the machine Always disconnect the machine plug from the mains This will prevent it from being used by un authorized persons The qualifications of the personnel...
Page 11: ...ligations of the operating company The operator must instruct the staff at least once per year regarding all safety standards that apply to the machine the operation accredited technical guidelines Th...
Page 12: ...den to use any hand tools on this machine 1 8 Safety devices Use the lathe only with properly functioning safety devices Stop the lathe immediately if there is a failure on the safety device or if it...
Page 13: ...ectrical limit switch INFORMATION It is not possible to start the machine until the protective cover is closed Img 1 2 for the protective cover of the headstock 1 9 2 Lathe chuck protection with posit...
Page 14: ...ssion in the workplace exceeds 80 dB A Before starting work make sure that the prescribed personal protective equipment is available at the workplace CAUTION Dirty or contaminated personnel protective...
Page 15: ...are taking medication Observe the accident prevention regulations issued by your Employers Liability Insurance Association or other competent supervisory authority responsible for your company Stay at...
Page 16: ...120 3000 Spindle taper MT1 Spindle hole rod opening mm 11 Bed width mm 70 Travel of top slide mm 40 Travel of cross slide mm 55 Tailstock cone MT1 shortened Tailstock sleeve travel mm 30 Longitudinal...
Page 17: ...y between the degree of the noise emission and the degree of the noise disturbance it is not possible to use it reliably to determine if further precaution measures are required or not The following f...
Page 18: ...Version 1 0 3 dated 2014 05 14 Page 18 Original operating instructions TU1503V GB 2 2 Dimensions installation plan Img 2 1 Dimensions installation plan...
Page 19: ...hanical machine components might get damaged and destroyed Store packed and unpacked parts only under the intended environmental conditions Follow the instructions and information on the transport cas...
Page 20: ...reparing and operating the machine and transporting the material Also consider that the machine is accessible for setting and maintenance works The mains plug and the main switch of the lathe has to b...
Page 21: ...ansportation the machine should be warmed up for the first 30 minutes at a spindle speed of only 500 1 min 3 4 2 Cleaning and lubricating Remove the anti corrosive agents on the lathe which had been a...
Page 22: ...ing to hold the tool with a drill chuck 4 1 Construction features Electronic continuous speed regulation with dynamically readjusting control Powerful DC motor with high capacity from 120 rpm upwards...
Page 23: ...alled is shown in the table Feed table Table for thread cutting on page 31 4 3 Lathe saddle The lathe saddle saddle slide glides along the prismatic slideways of the lathe bed It allows feed movement...
Page 24: ...ross slide 4 6 Tailstock The tailstock consists of a guide plate with gripping yoke and upper part It is readjusted manu ally and clamped on the slideways of the lathe bed with the help of the clampin...
Page 25: ...rted up accidentally or without authorisation For your own safety during operation on page 14 5 2 Control and indicating elements Pos Designation Pos Designation 1 EMERGENCY STOP button 2 ON Off Switc...
Page 26: ...is possible to select a speed for each direction of rotation The labelling R means right handed rotation The labelling L means left handed rotation ATTENTION Wait until the rotation of the spindle ha...
Page 27: ...he lathe tool needs to be clamped as short and tight as possible when turning in order to be able to absorb the cutting force well and reliably during the chip formation Adjust the height of the tool...
Page 28: ...elt to the relevant position Turn the pulley by hand in order to facilitate positioning on the other pulley diameter Make sure that the synchronous belt does not twist Handle the V belt with care It m...
Page 29: ...d The cross feed for the depth of cut is achieved using the cross slide Img 5 4 Graph Straight turning 5 5 2 About self acting feed Adjusting feeds and thread pitches on page 31 Img 5 5 Engaging switc...
Page 30: ...nsert the clamp ing jaws at the correct position and in the right order into the three jaw chuck After the replacement bring the jaws com pletely together in order to control if they are inserted corr...
Page 31: ...or obtain a certain metric thread pitch change the change gears according to the table The table may also be found in the inner part of the protective cover of the spindle stock Img 5 8 Headstock 5 9...
Page 32: ...n of the V belt is correct Excessive or insufficient tension may cause damage The V belt must have 50 teeth another V belt leads to a different thread pitch 5 10 1 Switching on the feed Check if you h...
Page 33: ...distinguish between right left and neutral tools On this type of lathes you generally work with right tools as the tools are used before the center of turning Machining direction for tool holders Mach...
Page 34: ...letters for the length A B C D E F G H J K L M N P Q R S T U V W X Y 32 mm 40 mm 50 mm 60 mm 70 mm 80 mm 90 mm 100 mm 110 mm 125 mm 140 mm 150 mm 160 mm 170 mm 180 mm 200 mm 250 mm 300 mm 350 mm 400...
Page 35: ...on system for tool holder outside machining clamped at the top clamped at the top above the hole clamped above the hole screwed through the hole free angles where special indications are required Type...
Page 36: ...crewed clamping The lathe tool does not require grinding and the indexable insert have a positive cutting form level Before you can set the tools you have to determine the shank height and width respe...
Page 37: ...diameter may be performed Selecting the cutting data A hard metal with the designation HC M15 K10 is selected as cutting material cutting speed c 80 m min ap 0 4mm for outside machining ap 0 2 mm for...
Page 38: ...is required The drill chuck with the morse cone seat is held by the tailstock sleeve and the twist drills are clamped into the drill chuck The feed for drilling is performed after clamping the tail s...
Page 39: ...here are as well tool holders and drill rods with exchangeable indexable inserts one edged or multiple edged 6 7 1 Thread types Img 6 22 die Img 6 23 screw tap Img 6 24 Tap external thread Img 6 25 Ta...
Page 40: ...or conical pipe threads for thread connections which seal ISO trapezoid thread one and multi ple threaded TR Tr 40 x 7 Tr 40 x 14 P7 Motion thread Leading spindle and transport spindle Round thread RD...
Page 41: ...215 0 189 0 051 1 3 M 1 8 0 35 1 573 1 371 1 421 0 215 0 189 0 051 1 5 M 2 0 4 1 740 1 509 1 567 0 245 0 217 0 058 1 6 M 2 2 0 45 1 908 1 648 1 713 0 276 0 244 0 065 1 8 M 2 5 0 45 2 208 1 948 2 013...
Page 42: ...670 2 454 2 165 0 577 32 M 42 4 5 39 077 36 479 37 129 2 760 2 436 0 650 37 5 M 48 5 5 44 752 41 866 41 866 3 067 2 706 0 722 43 M 56 5 5 52 428 49 252 49 252 3 374 2 977 0 794 50 5 M 64 6 60 103 56 6...
Page 43: ...k angle 1 16 1 588 60 16 134 0 79 3 32 2 382 48 15 121 0 9 1 8 3 175 40 28 9 73 14 110 1 0 5 32 3 970 32 13 102 1 2 3 16 4 763 24 32 12 90 9 1 3 7 32 5 556 24 28 11 87 9 1 5 1 4 6 350 20 26 19 13 16 1...
Page 44: ...lected and the machine spindle turns to the right the turning direction of the machine spindle is determined when you look into the spindle from the rear side If a left handed thread is to be tapped t...
Page 45: ...st spindle speed is set so that the lathe will not coast too long Mount gear pairing for pitch 1 0mm in the change gear Set of turning tools HM 9mm 344 1011 7 pieces with HM indexable inserts TiN coat...
Page 46: ...to the bedslide and to the tool holder ATTENTION This connection must not be disconnected until the thread is finished Img 6 32 radial infeed The depth of thread is manufactured in various passes The...
Page 47: ...il the depth of thread is achieved To check the thread you may use a thread gauge or a workpiece with an internal thread M30 x 1 0 If the thread is having the exact size the thread cutting process may...
Page 48: ...e indexable insert the outer diameter is slit slightly by turning the hand wheel of the cross slide Set the scale to zero and the first recess of 3 0mm width may be ma chined Apply some machine oil on...
Page 49: ...s value then set the gauge to zero After removing the stop measure the bedslide will be aligned to the limit stop The gauge must indicate the calculated value Vo Then the workpiece and the tool are cl...
Page 50: ...e required on the face They are to be drilled before removing the lathe chuck The slaving of the workpiece is per formed by a pulling pin and a lathe carrier The calculated value Vr is the offset meas...
Page 51: ...ree main groups P for long chipping materials steel meltable cast iron M for long and short chipping material stainless steel machining steel K for short chipping materials castiron NE metals hardened...
Page 52: ...hardened materials Polycrystalline diamond PKD Polycrystalline diamond has a good wear resistance Good surface qualities with stable cutting conditions are being achieved Fields of application are non...
Page 53: ...ection But this is not the company cutting edge geometry for all applications The HSS square turned piece DIN 4964 type B are without a polished section they are to be ground before they are first use...
Page 54: ...mg 6 44 Geometrically determined cut ter for the separa tion process Img 6 45 Cut and chip size Img 6 46 Cut A A posi tive cutter Img 6 47 Cut A A nega tive cutter Wedge angle The following factors in...
Page 55: ...earance angle Chip angle Steel 5 to 7 5 to 6 5 to 11 5 to 7 Cast non 5 to 7 5 to 6 5 to 11 5 to 7 non ferrous metal 5 to 7 6 to 12 5 to 11 5 to 12 aluminium alloys 5 to 7 6 to 24 5 to 11 5 to 24 Img 6...
Page 56: ...t striking chips bf f x 0 8 Img 6 53 Stabilize cutting edge Polished section for recessing and cutting off for chip angle refer to table Img 6 54 Polished section recessing and cutting off Polished se...
Page 57: ...onal accuracy of the workpieces and on the cutting force the cutting force increases by 10 for each 0 1mm VB The clearance wear is generally used as lifetime criteria Crackings on the cutting edge may...
Page 58: ...of incorrect maintenance and repair work may include Very serious injury to personnel working on the lathe Damage to the lathe Only qualified personnel should carry out maintenance and repair work on...
Page 59: ...ny does not take responsibility nor does it guarantee for damages and failures resulting of non observance of this operating manual For repairs only use faultless and suitable tools and original spare...
Page 60: ...Version 1 0 3 dated 2014 05 14 Page 60 Original operating instructions TU1503V GB...
Page 61: ...Version 1 0 3 2014 05 14 61 Original operating instructions TU1503V DE GB 8 Ersatzteile Spare parts 8 1 Ersatzteilzeichnung Antrieb Drawing spare parts actuation Abb 8 1 Antrieb Actuation...
Page 62: ...Version 1 0 3 2014 05 14 62 Original operating instructions TU1503V DE GB 8 2 Ersatzteilzeichnung Spindelstock Drawing spare parts headstock Abb 8 2 Spindelstock Headstock...
Page 63: ...Version 1 0 3 2014 05 14 63 Original operating instructions TU1503V DE GB 8 3 Ersatzteilzeichnung Abdeckungen Drawing spare parts covers Abb 8 3 Abdeckungen Covers...
Page 64: ...Buchse Bushing 1 0342025147 48 Schraube Screw 4 ISO 7046 M4 x 6 49 Scheibe Washer 4 DIN 125 A 5 3 50 Sechskantmutter Hexagon nut 1 ISO 4032 M6 53 Innensechskantschraube Socket head screw 4 GB 70 85 M4...
Page 65: ...2014 05 14 65 Original operating instructions TU1503V DE GB 8 4 Ersatzteilzeichnung Planschlitten Oberschlitten Drawing spare parts cross slide top slide Abb 8 4 Planschlitten Oberschlitten Cross sli...
Page 66: ...eckung Cover 1 03420251229 230 Innensechskantschraube Socket head screw 1 GB 70 85 M3 x 8 231 Vierkantmutter 4 side nut 1 03420251231 232 Innensechskantschraube Socket head screw 1 GB 70 85 M4 x 8 233...
Page 67: ...Version 1 0 3 2014 05 14 67 Original operating instructions TU1503V DE GB 8 5 Ersatzteilzeichnung Maschinenbett Drawing spare parts machine bed Abb 8 5 Maschinenbett Machine bed...
Page 68: ...313 Gewindestift Grub screw 1 GB 80 85 M4 x 6 314 Welle Shaft 1 03420251314 315 Zylinderstift Straight pin 1 GB 119 86 2 x 6 316 Innensechskantschraube Socket head screw 2 GB 70 85 M5 x 25 317 Stahlku...
Page 69: ...Version 1 0 3 2014 05 14 69 Original operating instructions TU1503V DE GB 8 6 Ersatzteilzeichnung Reitstock Drawing spare parts tailstock Abb 8 6 Reitstock Tailstock...
Page 70: ...05 Innensechskantschraube Socket head screw 1 GB 70 85 M6 x 14 406 Gewindestift Grub screw 1 ISO 4027 M4 x 8 407 Spindel Spindle 1 03420251407 408 Buchse Bushing 1 03420251408 409 Skalenring Skale rin...
Page 71: ...Version 1 0 3 2014 05 14 71 Original operating instructions TU1503V DE GB 8 7 Ersatzteilzeichnung Wechselradgetriebe Drawing spare parts change gear Abb 8 7 Wechselradgetriebe Change gear...
Page 72: ...heibe Washer 1 03420251510 511 Innensechskantschraube Socket head screw 1 GB 70 85 M5 x 35 512 Zahnrad Gear 1 Z 16 64 03420251512 513 Scheibe Washer 2 DIN 125 A 5 3 520 Zahnrad Gear 1 Z 30 03420251520...
Page 73: ...e labels Pos Bezeichnung Designation Menge Gr sse Artikelnummer Quan tity Size Article no 1 Sicherheitsschild Safety label 1 03420251L01 2 Frontschild Front label 1 03420251L02 4 Sicherheitsschild Saf...
Page 74: ...Version 1 0 3 2014 05 14 74 Original operating instructions TU1503V DE GB 8 9 Schaltplan Wiring diagram Abb 8 9 Schaltplan Wiring diagram...
Page 75: ...er On Off switch 1 034202601S1 1Z1 Netzfilter Line filter 1 034202601Z1 1A2 Steuerplatine Control board 1 034202601A2 1R4 Potentiometer Potentiometer 1 034202601R4 1S4 Drehrichtungsschalter Change ove...
Page 76: ...ng skin Cutting speed to high Crossfeed to high Insufficient cooling First break casting skin Reduce cutting speed Lower crossfeed smooth fin ish allowance not over 0 5 mm More coolant Flank wear too...
Page 77: ...ynchronous belt pulleys Lathe chuck Clamping tool for holding the workpiece Drill chuck Drill bit chuck Lathe saddle Slide on the slideway of the machine bed which feeds parallel to the tool axis Cros...
Page 78: ...rded Inattentive or incorrect handling and use of improper equipment Non authorized modifications and repairs Insufficient installation and safeguarding of the machine Disregarding the installation re...
Page 79: ...rest of the environment that all component parts of the machine are only disposed of in the intended and admitted way Please note that the electrical devices include lots of reusable materials as well...
Page 80: ...sposal of this product will protect the environment and the health of your fellow men The environment and the health are endangered by incorrect dis posal Recycling of material will help to reduce the...
Page 81: ...eads 38 L Lathe chuck key 13 14 Lathe chuck protection 13 M Machine data 16 Malfunctions 76 Mechanical maintenance work 15 Metric threads 41 Misuse 9 O Obligations of the operating company 11 of the o...
