Wood-mizer D19 Safety, Operation, Maintenance & Parts Manual Download | Manualshive

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D19 Engine

Safety, Operation, Maintenance

& Parts Manual

LT15

rev. E4.04 - E8.13

Safety is our #1 concern!

Read and understand

all safety information and instructions before oper-
ating, setting up or maintaining this machine.

April 2010

Form #1355

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Summary of Contents for D19

Page 1: ... Operation Maintenance Parts Manual LT15 rev E4 04 E8 13 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine April 2010 Form 1355 ...

Page 2: ...RZQ WR WKH 6WDWH RI DOLIRUQLD WR FDXVH FDQFHU DQG ELUWK GHIHFWV RU RWKHU UHSURGXFWLYH KDUP OZD V VWDUW DQG RSHUDWH WKH HQJLQH LQ D ZHOO YHQWLODWHG DUHD I LQ DQ HQFORVHG DUHD YHQW WKH H KDXVW WR WKH RXWVLGH R QRW PRGLI RU WDPSHU ZLWK WKH H KDXVW V VWHP R QRW LGOH WKH HQJLQH H FHSW DV QHFHVVDU RU PRUH LQIRUPDWLRQ JR WR ZZZ 3 ZDUQLQJV FD JRY 51 1 ULOOLQJ VDZLQJ VDQGLQJ RU PDFKLQLQJ ZRRG SURGXFWV FDQ ...

Page 3: ...TION 3 MAINTENANCE 3 1 3 1 Safety 3 1 3 2 Cooling System 3 2 3 3 Air Filter Pre Cleaner 3 2 3 4 Fuel Filter 3 2 3 5 RPM Adjustments 3 2 SECTION 4 REPLACEMENT PARTS 4 1 4 1 Fuel Tank 4 1 LT15 Rev E8 08 LT15W Rev A1 08 4 2 Fuel Tank 4 2 LT15 Rev E6 05 E8 07 LT15W Rev A1 00 A1 07 4 3 Engine Assembly 5 1 LT15 Rev E1 00 4 4 Throttle Clutch Assembly 5 3 INDEX I ...

Page 4: ...on the Wood Mizer sawmill Refer to the sawmill operator s manual and manufacturer s manual before attempting to operate this equipment IMPORTANT Read the sawmill operator s manual and engine manu facturer s manual for instructions and safety precautions before oper ating this equipment The information and instructions given in this manual do not amend or extend the limited warranties for the equip...

Page 5: ...er operate an engine with a fuel or oil leak This is a fire hazard which may cause serious injury or death WARNING Do not operate engine without proper and operational spark arrester muffler Sparks emitted from the engine exhaust could ignite surrounding materials causing serious injury or death 1 See the engine manufacturer s manual for lubricating oil recommendations 2 Use 2 or better quality di...

Page 6: ...ns etc Always stay a safe distance from rotating members and make sure that loose clothing or long hair does not engage rotating members resulting in possible injury DANGER Engine components can become very hot during operation Avoid contact with any part of a hot engine The exhaust components of your engine are especially hot during and following operation Con tact with hot engine components can ...

Page 7: ...s of operation Service by gently shaking excess sawdust and debris from the foam piece Clean the air filter air cleaner element and pre cleaner element wrapper every eight hours of operation See the engine manual for further instructions Replace the air filter cleaner every 200 hours of operation Replace the pre cleaner element wrapper every 2000 hours of operation 3 4 Fuel Filter Replace the fuel...

Page 8: ...ure belt and brake strap tensions are correct See Saw mill Maintenance Also check oil fuel and coolant levels Make sure the throttle cable does not affect the engine RPM when the clutch handle is disengaged Make sure the cable is not bent or kinked Engine High End RPM Low End RPM D19 3600 1500 TABLE 3 1 ...

Page 9: ...1 3 Cap Fuel Tank Diesel 080185BE 061257 1 4 Fitting Pick Up Tube Diesel 468871A 061255 1 5 Grommet Shut Off 046881 061250 2 6 Fitting Return tube Diesel 468489 061256 1 7 Bolt 5 16 18 x 3 4 Hex Head w Flat Lock Washer F05006 101 4 8 Bolt 3 8 16 x 3 Hex Head Grade 5 F05007 73 2 9 Nut 3 8 16 Hex Nyloc F05010 10 2 10 Washer 3 8 Flat SAE F05011 3 2 Hose Fuel 5 16 EPA 15G CARB R02423 3 8 Ft Hose Fuel ...

Page 10: ...32 1 1 Tank 5 Gallon Fuel P12166 1 2 Pickup 9 Fuel P12172 2 3 Cap 3 5 Gallon Fuel Tank P09683 1 4 Fitting 1 4 NPT Male Quick Disconnect 015583 1 5 Fitting Female Quick Disconnect Barb 015582 1 6 Fitting 1 4 NPT Plastic Female Disconnect P12175 1 7 Fitting 1 4 Barb Plastic Male Disconnect P12176 1 8 CLAMP 7 32 1 2 HOSE P649 4 9 HOSE 5 16 FUEL LINE 016338 7 Ft 10 HOSE 1 4 ID FUEL P642 9 3 Ft 1 2 2 3...

Page 11: ... 038570 1 1 Engine 19HP Deutz Diesel 049387 1 Filter Air 7700 175 180480 054911 1 Pump Fuel 7700 6521 180420 054912 1 Filter Oil 7700 217 52020 054913 1 Starter Engine 7700 563 180540 054914 1 Shutdown Engine 7700 674 180470 054915 1 Filter Fuel 014209 1 2 Screw 10 24 x 1 2 Self Tapping F05015 7 1 1 3 Deflector 1 1 4 ID Exhaust D19 038590 1 1 2 3 23 4 5 6 7 8 9 10 11 12 13 14 14 15 22 16 16 20 19 ...

Page 12: ...t D19 049389 2 1 14 Bolt 3 8 16 x 1 1 4 Carriage Gr5 F05007 127 8 15 Washer 3 8 Flat SAE F05011 3 2 4 16 Nut 3 8 16 Hex Nylon Lock F05010 10 8 17 Plate 1 4 Spacer D19 038572 1 18 Spacer 13 32 ID x 1 1 4 OD x 1 4 038573 4 19 Bracket LT15 D19 Filter Mount 038574 1 20 SUPPORT WELDMENT DRIVE BELT 048237 1 21 BOLT 3 8 16 X 3 4 HEX HEAD GRADE 5 F05007 118 1 22 NUT 3 8 16 SELF LOCKING HEX F05010 19 1 23 ...

Page 13: ...5D G 034815 1 5 LINKAGE THROTTLE LT15D G 034818 1 6 BOLT 1 4 20 X 1 2 HEX HEAD F05005 15 1 7 NUT 1 4 20 SWAGED F05010 21 1 8 BUSHING 5 8 ID X 7 8 OD X 1 1 8 LONG FL BRONZE 016486 2 9 BLOCK WELDMENT LINKAGE CLUTCH BRAKE 034612 1 10 PIN 3 16 X 1 1 4 ROLL F05012 16 1 LINKAGE ASSEMBLY W BEARING 034605 1 11 Link Weldment Clutch Brake 034604 1 12 Bushing 5 8 ID x 7 8 OD x 1 1 8 Long Fl Bronze 016486 1 1...

Page 14: ... 8 24 Idler 4 O D x 3 8 Bore 034602 1 25 Bolt 3 8 16 x 2 3 4 Hex Head Gr5 Full Thread F05007 230 2 1 26 Washer 3 8 Flat F05011 3 2 27 Nut 3 8 16 Swaged Lock F05010 25 2 28 Spring Idler Arm LT15D E G 034810 1 29 Screw 10 24 x 5 8 FSHC F05004 282 4 30 Plate Brake Adjustment 065872 2 31 Washer 10 SAE Flat F05011 18 4 1 Clutch Handle 016487 modified Rev E6 01 to eliminate possible pinch point with fee...

Page 15: ...Index 15D1905doc072619 i M maintenance 3 1 air cooling system 3 2 fuel filter 3 2 RPM adjustments 3 2 P parts list engine assembly 5 1 fuel tank 4 1 4 2 S starting 2 1 INDEX ...

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