WISKA SH400 Operating Instructions Manual Download

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OPERATING INSTRUCTIONS

SEARCHLIGHT
SH400/575
230 V 50/60 Hz

WISKA Hoppmann & Mulsow GmbH

Kisdorfer Weg 28 • D-24568 Kaltenkirchen
Tel. +49 (0) 4191/508-100 • Fax +49 (0) 4191/508-249
Internet

www.wiska.de

• E-Mail

[email protected]

SH400-575 Rev.230903E

Summary of Contents for SH400

Page 1: ...TIONS SEARCHLIGHT SH400 575 230 V 50 60 Hz WISKA Hoppmann Mulsow GmbH Kisdorfer Weg 28 D 24568 Kaltenkirchen Tel 49 0 4191 508 100 Fax 49 0 4191 508 249 Internet www wiska de E Mail wiska wiska de SH400 575 Rev 230903E ...

Page 2: ...About this manual SH400 575 Rev 230903E 2 SH400 575 Rev 230903E ...

Page 3: ...es 12 3 4 Dimensions 12 3 5 Circuit diagram 16 4 INSTALLATION 18 4 1 Unpacking the unit 18 4 2 Installation 18 4 3 Electrical connections 20 5 OPERATION 21 5 1 Control unit RCU 21 5 2 Turning on the searchlight 21 5 3 Turning off the searchlight 22 6 MAINTENANCE 23 6 1 Cleaning 23 7 REPLACING DEFECTIVE PARTS 23 7 1 Before you begin 23 7 2 Construction overview 24 7 3 Changing the lamp 25 7 4 Chang...

Page 4: ...on which are to be followed in a certain order are numbered Operating instructions consisting of only a single step or of steps which can be carried out in any order are set off by a bullet point Confirmation messages in response to completed operation steps are preceded by an arrow Listing items are preceded by a dash 1 2 Who should read this instructions These operating instructions are intended...

Page 5: ...rranty Danger of burns Never touch the searchlight during operation The housing may reach temperatures as high as 180 C Always allow the searchlight to cool down before carrying out maintenance work or repairs In case of burns immediately cool the burned area and get medical help Danger of blinding Never look into the source of light during operation This poses a danger to your eyesight Never poin...

Page 6: ...nd for human health For this reason they may be disposed only under the European rule EWC Code 2001 21 Fluorescent tubes and other mercury containing waste as hazardous waste in Europe They must be delivered to the Hazardous waste disposal centres In other countries you must follow appropriate rules of that country Metal Halid lamps may not be destroyed under any circumstances Risk of health Breat...

Page 7: ... as a separate switch Do not turn on the searchlight immediately if power has been cut off for a prolonged period of time while the temperatures were at 6 C or less First place the searchlight in standby mode by switch S8 and wait until the minimal internal operating temperature has been reached inside the housing Radiation Emission of dangerous particles Metal Halid lamps emit UV light which is h...

Page 8: ... vented hot air or other dissipated heat from fuel tanks Attention The searchlight and power supply unit PSUH are operating under high voltage To prevent electromagnetic interference with the compass make sure an appropriate distance is maintained between the searchlight the power supply unit PSUH and the compass Also do not run cables in the direct proximity of the compass 2 6 Maintenance cleanin...

Page 9: ... and with remote control unit RCU 1 Searchlight 2 Power supply unit PSUH 3 Drive unit FL51 4 Control unit RCU for FL51 FL20 S1 ON OFF switch for searchlight S8 Main power switch S2 ON OFF switch for drive unit 5 alternative drive unit FL20 1 5 SH400 575 Rev 230903E Overview 9 SH400 575 Rev 230903E ...

Page 10: ...ector 100 mm Fixed focus Housing Material steal 1 4301 Colour RAL 9016 Diameter 472 mm Depth 505 mm Weight 25 5 kg Protection class IP 56 Power supply unit PSUH Supply voltage 230 V 50 60 Hz Fuse 16 A Dimensions w d h 330 x 355 x 225 Weight 20 kg Protection class IP 54 Lamp ignition sequence 1 Developing of ignition voltage on power ON 2 Warm up ca 45 seconds 3 Restrict current consumption while o...

Page 11: ...able 3 m Power consumption 50 W Horizontal rotation 330 5 s Vertical tilt 25 2 4 s Height of drive unit with search unit ca 736 mm Base plate diameter 120 mm Weight 13 8 kg Protection Class IP 67 Colour RAL 9016 Control unit RCU E Remote control with ON OFF switch for searchlight and drive unit position control switch joystick and indicator lamps for installation in a control panel Front 120 x 200...

Page 12: ...ecification 3 Product serial number 4 Manufacturer 3 4 Dimensions Searchlight with foot and on a column If the searchlight is equipped with the lamp focus adjustment its depth is about 511 mm instead of 505 mm Overview SH400 575 Rev 230903E 12 SH400 575 Rev 230903E ...

Page 13: ... foot and on a column with internal mechanical operation If the searchlight is equipped with the lamp focus adjustment its depth is about 511 mm instead of 505 mm SH400 575 Rev 230903E Overview 13 SH400 575 Rev 230903E ...

Page 14: ...ith drive unit FL51 and FL20 Remote control unit RCU If the searchlight is equipped with the lamp focus adjustment its depth is about 511 mm instead of 505 mm Overview SH400 575 Rev 230903E 14 SH400 575 Rev 230903E ...

Page 15: ...Power supply unit PSUH inside SH400 575 Rev 230903E Overview 15 SH400 575 Rev 230903E ...

Page 16: ...Ignitionunit Zündgerät B1 Thermostat for Heater Heizungsthermosta C4 Booster condenser Boosterkondensatoren E2 Standby heater Stillstandheizung E3 Sparc gap Funkenstrecke F2 Main fuse Hauptsicherung L1 Choke Drosselspule R3 Booster resistor Boosterwiderstand S1 Searchlight switch Scheinwerferschalter S8 System main switch System Hauptschalte X Terminal blocks Klemmleisten nicht im Lieferumfang ent...

Page 17: ...Circuit diagram with drive unit and Remote control SH400 575 Rev 230903E Overview 17 SH400 575 Rev 230903E ...

Page 18: ... Place the drive unit at desired location and tighten screws 3 Connect earth cable Installing the searchlight with FL20 drive unit If your searchlight was ordered with its electromechanical drive unit FL20 the searchlight comes also pre assembled with the FL20 drive unit At least two persons are required for installation due to the weight of the searchlight 1 Drill four holes along a ø 101 6 mm ci...

Page 19: ...wire of sufficient size cross section for the cable length Installing the power supply unit PSUH At least two persons are required for installation due to the weight of the PSUH Be sure to observe the instructions in chapter 2 4 Operating requirements on where to install the power supply unit The Power supply unit comes with four brackets for wall mounting The searchlight and the drive unit come w...

Page 20: ... class IP56 is maintained The cable sheathing must have a waterproof seal pull the fittings firmly into place so that the seals are wrapped tightly around the cable fitting 4 Connect cables in accordance with the circuit diagram see separate circuit diagram or chapter 3 5 Circuit diagram Note The cable from the searchlight and FL51 drive unit can be connected directly to the power supply unit PSUH...

Page 21: ...te switch in your configuration and is not located in the RCU Because there is no electro mechanical drive unit switch S2 and the joy stick are not available Continue reading with chapter 5 2 Turning on the searchlight 5 1 Control unit RCU 1 Drive unit indictor lamp S2 ON OFF switch for drive unit 2 Joystick for drive unit S1 On off Switch for Searchlight 3 Searchlight indicator lamp 5 2 Turning o...

Page 22: ...te the searchlight by means of an electromechanical drive unit you should turn it on with switch S2 which is also located on the RCU The drive unit in now operational and can be controlled by means of the joystick on the RCU If the lamp does not initiate or if it flashes a number of times there is either insufficient ignition voltage for the lamp or the lamp is defective See chapter 7 3 Changing t...

Page 23: ... on the unit and does not diminish the power of the lamp Danger of blinding Make sure that nobody can turn on the searchlight while cleaning 7 Replacing defective parts 7 1 Before you begin 1 Turn the main switch S8 to OFF 2 Make sure the entire electrical system is dead and it can not be turned on accidentally 3 Wait until the searchlight has cooled down 4 Read the chapter 2 2 Using Metal Halid l...

Page 24: ... the inside chassis and the backplane The inside chassis is mounted to the backplane and can be taken out of the housing together with the backplane 1 Construction 2 3 4 1 Back plane 2 Inside chassis 3 Housing 4 Front panel with quick release clamps Inside chassis 1 Primary reflector 2 Ignition unit 3 Secondary reflector 4 Lamp carrier 5 Lamp light source 6 Lamp cable 7 Backplane 2 1 3 4 5 6 7 Rep...

Page 25: ...ut the dangers and required safety precautions Be sure to read chapter 7 1 Before you begin R e Removal 1 Loosen the quick release clamps 20 carefully remove front plane and place safely out of the way Note The lamp 2 is installed in the lamp carrier 1 horizontally and is partly hidden by the secondary reflector 3 You can see the lamp in the primary reflector 5 and observe removal and installation...

Page 26: ... smudges using a non abrasive lint free cloth and alcohol solution 1 Open the protective shroud of the new lamp Be careful not to touch the glass with your fingers When you handle the lamp use one way gloves to avoid fingerprints 2 Loosen the screws 8 far enough so you can insert the lamp in the lamp socket 1 3 Put the lamp in the slot of the lamp socket 1 to its rest 4 Tighten the screws 8 in thi...

Page 27: ... clean work surface 4 Take out the lamp 2 and store it in a safe place See chapter 7 3 Changing the lamp 5 Disconnect the two lamp cables 6 from the lamp carrier 1 6 Loosen the two screws 8 underneath the lamp carrier which hold the lamp carrier 1 on its support 7 and take off the lamp carrier 7 Take off the whole lamp carrier assembly and place it out of the way 8 Loosen the leaf springs 4 on the...

Page 28: ...ts support Be careful not to damage the new reflector 5 Reconnect the lamp cables 6 to the lamp carrier don t forget the washers 6 Reinstall the lamp to the lamp carrier see chapter 7 3 Changing the lamp 7 Reconnect the external power cable 8 Push the assembly of back plane and inside chassis back into the searchlight housing and screw the back plane on to it 7 5 Replacing the secondary reflector ...

Page 29: ... housing 3 Take out the lamp and keep at on a save place 4 The ignition unit is mounted on the back plane To disconnect the cables you have to disassemble the unit from the back plane first Loosen the three screws which hold the ignition unit on its stand offs 5 To pull off the ignition unit from its position you have to loosen one of the lamp cables on the lamp carrier and the cable which connect...

Page 30: ...iling address is found on the back cover of these operating instructions Special care must be taken to dispose the Metal Halid lamps Read chapter 2 2 How to use Metal Halid lamps Risk of Health Metal Halid lamps may not be destroyed in any case Read chapter 2 3 In case a lamp breaks Disposal SH400 575 Rev 230903E 30 SH400 575 Rev 230903E ...

Page 31: ... 16 A 87782 Remote control unit RCU Designation Art No Position control switch XD2 GE3 87342 ON OFF Switch 87341 Lamp on indicator 87494 Drive unit FL51 Designation Art No FL51 bearing kit 21015 FL51 Z hub kit 21016 Motor bearing kit 21017 Motor Z hub kit 21018 O ring housing 85598 O ring bearing 89013 Drive unit seal 89021 Cover for terminal box 77892 Drive unit FL20 Designation Art No Tilt Motor...

Page 32: ...Mulsow GmbH Kisdorfer Weg 28 D 24568 Kaltenkirchen Tel 49 0 4191 508 100 Fax 49 0 4191 508 249 Internet www wiska de E Mail wiska wiska de Please locate a Wiska representative for your country by visiting our web site ...

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