Windsor BSCSCX326 10052880 Operating Instructions Manual Download

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Read these instructions before using the machine

Lea las instrucciones antes de utilizar la máquina

MODELS: SCX326

10052400

SCXN326
10052850

BSCSCX326
10052880

86039100 01/20/12

PRV NO. 98966

WALK BEHIND SCRUBBER

IPX4

Operating Instructions (ENG)

Instrucciones de funcionamiento (SPA)

Summary of Contents for BSCSCX326 10052880

Page 1: ...machine Lea las instrucciones antes de utilizar la m quina MODELS SCX326 10052400 SCXN326 10052850 BSCSCX326 10052880 86039100 01 20 12 PRV NO 98966 BA WALK BEHIND SCRUBBER IPX4 Operating Instructions...

Page 2: ...applies a cleaning solution onto a hard floor scrubs the floor with brushes or pads and then vacuums the soiled water back into the recovery tank MODEL _______________________________________ DATE OF...

Page 3: ...justing Rear Deflection 4 7 Replacing Aqua Mizer Squeege Blades 4 7 Scrub Brushes 4 8 Types 4 8 Replacing or Installing Scrub Brushes 4 8 Float Shut Off 4 8 Solution Strainer 4 9 Brush Motor Replaceme...

Page 4: ...ts Squeegee Blade Service Schedule The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF column refe...

Page 5: ...ories shops and offices for more than normal housekeeping purposes Maintenance and repairs must be done by qualified personnel If foam or liquid comes out of machine switch off immediately Disconnect...

Page 6: ...this information carefully Know when these conditions can exist Locate all safety devices on the machine Please take the necessary steps to train the machine operating personnel FOR SAFETY DO NOT OPE...

Page 7: ...wings indicate the location of safety labels on the machine If at any time the labels become illegible promptly replace them 2 GRADE WARNING SEE MANUAL CIRCUIT BREAKER DECAL 86243610 PRV NO 500579 SAF...

Page 8: ...3 gal 125 L Recovery tank capacity 35 gal 132 L Scrub brush diameter 32 in 81 cm scrub head 16 in 41 cm Scrub brush pressure Actuated 0 lbs to 150 lbs 0 kg to 68 kg Scrub brush speed 200 rpm Tires 2 x...

Page 9: ...Pa The weighted root mean square acceleration at the operator s arms was measured to be below 2 5m s2 This was a tri axial third octave band measurement made during normal operation on a composite til...

Page 10: ...llow irregularities and changes in the floor without loosing contact with floor The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up The brush lift mech...

Page 11: ...ntrol Panel 2 Front Cover 3 Recovery Tank 4 Recovery Tank Drain Hose 5 Scrub Head Shrouds 6 Solution Tank 7 Solution Tank Cover 8 Solution Tank Drain Hose 9 Solution Strainer 10 Squeegee 11 Aqua Mizer...

Page 12: ...CONTROLS CUTTER 36V 86039100 05 01 07 3 5 14 10 4 1 13 5 2 9 3 6 8 15 7 16 11 12 12...

Page 13: ...Y SHUT OFF SWITCH OPTIONAL Shuts off machine To shut off machine push the switch To restart machine rotate the switch clockwise 3 SPEED CONTROL KNOB Controls the speed of the machine To increase speed...

Page 14: ...each time the scrubbing operation is interrupted 9 VACUUM SWITCH Controls the vacuum motor To start vacuum motor press the bottom of the switch To stop vacuum motor press the top of the switch 10 SQUE...

Page 15: ...After a few minutes of operation the meter will give the correct charge level 14 PARKING BRAKE OPTIONAL Locks front wheels to prevent unintentional movement To set parking brake push down to lock not...

Page 16: ...brakes if your machine is equipped with this option FILLING SOLUTION TANK FOR SAFETY Before leaving or servicing machine stop on level surface turn off machine and remove key 1 Turn the machine power...

Page 17: ...and or reactive metals can cause explosions or fire Do not pick up 1 Turn the machine power on 2 Lower the squeegee 3 Turn the vacuum on 4 Lower the scrub brushes to the floor 5 Turn the scrub brushes...

Page 18: ...he machine power off and set parking brake if your machine is equipped with this option SOLUTION TANK 1 Loosen small drain hose from the retainer then lower hose in direction of the drain 2 Remove the...

Page 19: ...te to allow motor to dry Store with dome off tank to allow the tank to dry Check scrub deck splash skirt Check batteries for corrosion cracks and evidence of overheating Check all bearings for noise C...

Page 20: ...Batteries 2 Squeegee 3 Aqua Mizer 4 Scrub Brushes 5 Recovery Tank Float Shut Off 6 Solution Strainer 7 Brush Motor 8 Traction Motor 9 Circuit Breakers 10 Brush Shroud Brush Skirts 11 Vacuum Motor 12...

Page 21: ...ery cell before and after charging the batteries Never add acid to the batteries use distilled water Do not allow water level to fall below the battery plates Portions of plates exposed to air will be...

Page 22: ...Battery Check Batteries emit hydrogen gas Explosion or fire can result Keep sparks and open flame away Keep covers open when charging CAUTION Wear eye protection and protective clothing when working w...

Page 23: ...el It should be up to the indicator ring If necessary add distilled water 11 Lower the battery cover CHANGING BATTERIES Stop the machine in a clean area next to the charger Turn off machine FOR SAFETY...

Page 24: ...EE ASSEMBLY 1 With the squeegee in the up position turn key switch OFF 2 Disconnect vacuum hose from squeegee and loosen both knobs 3 Pull squeegee assembly rearward from the lifting carrier 4 Inspect...

Page 25: ...LECTION 1 Choose a smooth level surface Lower the squeegee and drive forward at least 2 feet 60cm 2 With the squeegee down stop the machine Do not allow machine to roll back FOR SAFETY Before leaving...

Page 26: ...will quickly remove ground in dirt black heel marks and spills When used with the proper stripper this pad leaves the floor clean and ready for finishing The scrub brushes should be checked before ea...

Page 27: ...g bolts located under scrub deck 5 Remove brush motor 6 Reverse steps to install BRUSH MOTOR CARBON BRUSH REPLACEMENT 1 Scribe alignment mark on motor barrel to motor cap Remove two bolts 2 Remove end...

Page 28: ...ully replace brush cap 9 CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in the event of an electrical overload When a circuit breaker is tripped reset it by pressing the exposed button...

Page 29: ...e allowed to wear away completely Periodically check the length of the carbon brushes Replace both carbon brushes when either is less than 3 8 9 5mm long Vacuum Motor Carbon Brushes Replacement Ametek...

Page 30: ...he actuator 1 While holding actuator barrel to prevent it from spinning apply power to the actuator such that it is fully extended Positive power to white wire and negative ground to black Limit switc...

Page 31: ...owly Recovery tank full Drain recovery tank Recovery tank float system dirty Clean float system Circuit breaker tripped Reset circuit breaker Loose connection Check motor wires and connections Faulty...

Page 32: ...or stuck Clean or replace Vent hole in solution tank lid obstructed Clear obstruction from vent hole No power to machine Battery disconnected Check all battery cable connections Emergency shut off act...

Page 33: ...CUTTER 36V 86039100 05 01 07 4 15 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 34: ...CONTROL HANDLE CUTTER 36V 86039100 05 01 07 5 1 11 9 6 10 8 7 4 5 2 3 1...

Page 35: ...X 1 25 X 018 4 86231480 140504 2 BUTTON PROPEL 5 86277070 70784 2 SCR 4 40 X 5 8 PPHMS 6 86240990 41431 2 HOUSING BUTTON 7 86277060 70783 4 SCR 8 32 X 7 8 PHTC TYPE 23 8 86277050 70782 4 SCR 5 16 18 X...

Page 36: ...COVER FRONT TANK MOUNT CUTTER 36V 86039100 05 12 08 5 6 3 7 1 2 3 5 3...

Page 37: ...S 1 86073690 140576 1 BRACKET REC TO SOL W BRAKE 36V 2 86010670 87029 2 WASHER 5 16 FLAT SS 3 86276780 70728 5 SCR 5 16 18 X 3 4 HHCS SS 4 86062550 27927 1 COVER FRONT 36V GRY 5 86004790 48012 2 KNOB...

Page 38: ...COVER TOP TANK MOUNT CUTTER 36V 86039100 05 01 07 5 5 8 7 3 4 3 2 9 5 3 6 5 3 1 10 11...

Page 39: ...0 87029 10 WASHER 5 16 FLAT SS 4 86239650 41432 1 HINGE COVER TO TANK 5 86276780 70728 4 SCR 5 16 18 X 3 4 HHCS SS 6 86069840 140525 1 BRACKET TANK LEFT 7 86069850 140526 1 BRACKET TANK RIGHT 8 862333...

Page 40: ...DECAL CUTTER 36V 86039100 05 01 07 5 7 1 2 3 8 4 6 5...

Page 41: ...IGHT 2 86243630 500581 1 LABEL ELEC PANEL 36V DLX 3 86243610 500579 1 LABEL ELEC PANEL LOWER 36V 4 86243600 500578 1 LABEL SQUEEGEE LEVER 5 86243550 500572 1 LABEL CUTTER LEFT 6 86243710 500625 1 LABE...

Page 42: ...RICAL PANEL CUTTER 36V 86039100 05 01 07 5 9 9 21 17 22 24 23 25 37 29 26 39 38 40 27 31 41 DETAIL A 13 32 43 33 7 34 16 4 44 10 32 19 20 28 18 8 9 DETAIL A 15 14 43 12AB 10 6 36 5 48 1 42 30 2 3 11 4...

Page 43: ...86003250 27944 1 CIRCUIT BOARD SOL FLOAT WIRED 23 86276880 70751 1 SCR 1 4 20 X 3 8 HHCS SS 24 86255890 730164 4 STANDOFF 6 32 X 1 0 HEX NYL 25 86255910 73659 1 STANDOFF 1 4 20 X 1 0 HEX INS 26 860068...

Page 44: ...LIFT HANDLE CUTTER 36V 86039100 05 01 07 1 3 4 5 6 7 8 2 9 2 5 11...

Page 45: ...6276780 70728 4 SCR 516 18 X 3 4 HHCS SS 4 86066860 140537 1 BAR SQG LIFT SWING 36V 5 86006930 70514 1 SCR 5 16 18 X 1 00 BSHCS SS 6 86238360 36215 1 GRIP 3 16 X 1 0 ORANGE 7 86259400 87205 1 WASHER T...

Page 46: ...LIFT HANDLE LINKAGE CUTTER 36V 86039100 05 01 07 5 13 2 4 5 6 8 3 10 9 1 7 5 15 12 13 14 11...

Page 47: ...86010670 87029 5 WASHER 5 16 FLAT SS 6 86082890 66372 1 PLATE PIVOT TOP 7 86228840 09124 1 BEARING FLANGED 314 D X 502 OD 8 86259400 87205 1 WASHER THRUST 51 ID X 1 OD BRO 9 86008650 80604 1 COTTER 1...

Page 48: ...RECOVERY TANK CUTTER 36V 86039100 05 01 07 5 15 1 13 19 21 7 11 10 18 12 17 16 15 14 7 8 9 12 22 23 11 25 10 20 6 5 3 4 2 12 24...

Page 49: ...7650 35219 2 GASKET 1 1 2 COMPRESSION 11 86005660 57033 2 NUT 1 5 SLIP JOINT 12 86002400 20064 3 CLAMP 2 0 WORM GEAR X 312W 13 86004180 39315 1 HOSE 1 5 BLK VAC X 28 14 86002840 27282 1 CUFF 1 5 SLIP...

Page 50: ...SCRUB BRUSH PAD DRIVER 32 IN CUTTER 36V 86039100 05 01 07 5 17 1 6 9 4 8 5 7 2B 2A 2C 3 5 2D 7 5 6 9 4 8 2E...

Page 51: ...LON POLISH SD 2D 86000330 02422 2 BRUSH 16 MILD GRIT SD 2E 86000340 02423 2 BRUSH 16 SUPER AGG SD 3 86005070 51284 1 LOCK PAD CENTER SNAP TWO STEP 4 86276590 70695 3 SCR 12 24 X 1 0 PPHMS SS 5 8627658...

Page 52: ...SCRUB DECK AQUA MIZER CUTTER 36V 86039100 05 01 07 5 19 8 7 9 8 7 10 11 13 14 19 16 14 15 5 6 20 21 1 2 3 4 7 12 23 24 17 18...

Page 53: ...LEFT 16 INCH 11B 86135160 730429 1 BLADE AQ LT 16 INCH URETHANE 12 86273780 70015 2 SCR 1 4 20 X 3 4 HHCS SS 13 86082870 66370 1 PLATE AQ ATTACH L 16 14 86276960 70773 9 SCR 1 4 20 X 1 CARRIAGE SS 15...

Page 54: ...SCRUB DECK MOTORS CUTTER 36V 86039100 05 01 07 5 21 5 4 3 10 9 8 7 6 2 1...

Page 55: ...7 3 86010790 87163 8 WASHER 3 8 SPLIT LOCK PLTD 4 86276970 70774 8 SCR 3 8 16 X 3 4 HHCS SS 5 86007020 70673 2 SCR 5 16 18 X 1 25 HHCS SS 6 86279130 87083 2 WASHER 5 16 SPLIT LOCK PLTD 7 86279630 8721...

Page 56: ...SCRUB DECK SKIRT CUTTER 36V 86039100 05 01 07 5 23 2 5 18 19 6 7 21 9 13 14 15 17 9 8 3 4 8 1 1 16 9 8 12 11 10 20 22 23 24...

Page 57: ...9 16 OD SS 10 86270920 57049 4 NUT 6 32 HEX NYLOCK SS 11 86273950 70056 4 SCR 6 32 X 1 2 PPHMS SS 1000094309 12 86062970 730137 1 SHROUD SCRUBDECK RIGHT 13 86011020 89202 1 WHEEL 3 DIA CUSHION RUBBER...

Page 58: ...SCRUB DECK LIFT LINKAGE CUTTER 36V 86039100 05 01 07 5 25 6 7 9 10 4 8 3 2 1 5 4 11 12 13 3 3 9 8 4 2 3 12 8 11 3 14 3 8 7...

Page 59: ...010670 87029 1 WASHER 5 16 FLAT SS 6 86276780 70728 2 SCR 5 16 18 X 3 4 HHCS SS 7 86271870 57290 5 NUT 1 4 20 HEX NYLOCK THIN SS 8 86010630 87013 17 WASHER 1 4 ID X 5 8 OD SS 9 86259410 87206 2 WASHER...

Page 60: ...SCRUB DECK LIFT LINKAGE CUTTER 36V 86039100 05 01 07 5 27 1 2 3 4 5 6 7 2 7 5 7 7 6 4 3 3...

Page 61: ...6273780 70015 4 SCR 1 4 20 X 3 4 HHCS SS NP 2 86070030 140561 2 BRKT ANGLE SUPPORT 36V 3 86010630 87013 4 WASHER 1 4 ID X 5 8 OD SS 4 86273740 70010 2 SCR 1 4 20 X 1 5 HHCS 5 86271870 57290 6 1 4 20 H...

Page 62: ...SCRUB DECK LIFT CUTTER 36V 86039100 05 01 07 5 29 7 15 12 4 13 5 13 2 14 14 8 3 6 10 9 11 1 1 13 16...

Page 63: ...010 70778 2 SCR 3 8 16 X 7 HHCS SS 7 86068130 140456 1 BRKT ACTUATOR TUBE 8 86248970 81406 1 PIN CLEVIS 3 8 X 2 9 86254910 730134 2 SPRING COMP 89 X 6 13 L 10 86005730 57111 2 NUT 3 8 16 HEX 11 860697...

Page 64: ...SOLUTION CUTTER 36V 86039100 05 01 07 5 31 11 9 HOSE FROM FILTER ASM 8 7 4 3 1 12 6 5 2 13 10...

Page 65: ...EYE 4 86014810 1 NUT 6 32 ACORN SS 5 86032550 75372 1 TANK SOLUTION 36V 6 86240460 40089 1 HOSEBARB 1 2 MPT X 1 7 86282150 39596 1 HOSE 1 X 28 VINYL 8 86233110 20018 1 CLAMP 1 0 WORM GEAR 9 86271840...

Page 66: ...SOLUTION CUTTER 36V 86039100 05 01 07 5 33 4 5 3 6 9 1 2 7 2 14 11 12 10 13 8 TO SOLUTION TANK...

Page 67: ...HOSE 1 2 WIRE BOUND X 13 8 86007560 730161 1 STRAINER 1 2 HOSE 20 MESH 86005870 59021 O RING FILTER SEAL RON VIK SERVICE ONLY 86007750 73405 SCREEN 20 MESH STRAINER SERVICE ONLY 86313160 CAP STRAINER...

Page 68: ...SQUEEGEE CUTTER 36V 86039100 01 20 12 5 35 7 2 6 29 30 13 15 39 2 3 4 5 10 9 8 7 22 18 19 20 21 24 23 11 12 25 26 27 28 1 37 34 36 5 34 31 32 33 35 17 14 16...

Page 69: ...8 GRIP 18 86276920 70755 2 SCR 3 8 16 X 1 HHCS SS NP 19 86010790 87163 2 WASHER 3 8 SPLIT 20 86005840 57269 2 NUT 3 8 16 HEX COUPLING SS 21 86082490 62977 1 PLATE SQUEEGEE BOTTOM 40 22 86008390 78493...

Page 70: ...SQUEEGEE LIFT LINKAGE LOWER CUTTER 36V 86039100 05 01 07 5 37 17 1 2 3 4 5 6 7 1 8 14 16 15 9 10 12 11 13...

Page 71: ...00 81535 1 KNOB 3 8 16 4 PRONG ALUM 7 86279510 87171 1 WASHER 3 8 FLAT 8 86082150 62922 1 PLATE SQUEEGEE MOUNT 9 86007270 730006 1 SPRING COMP 1 10OD X 2 0L X 148W 10 86005630 57022 1 NUT 3 8 16 HEX N...

Page 72: ...VACUUM CUTTER 36V 86039100 05 01 07 5 39 8 7 10 9 3 6 5 1 2 3 1 2 4 4 5 14 12 11...

Page 73: ...0 3 NUT 1 4 20 HEX NYLOCK THIN SS 7 86069820 140523 1 BRACKET VACUUM MOUNT 8 86005450 53799 1 VAC MOTOR ASM 36VDC 3 STAGE 86230800 140550 1 BRUSH SET VAC MOTOR AMETEK SERVICE ONLY 86135310 140686 1 BR...

Page 74: ...WHEELS FRAME CUTTER 36V 86039100 05 01 07 1 2 5 8 10 6 9 4A 4B 4C 11 3 7 PRIOR TO SERIAL NO 1000105226 5 41...

Page 75: ...2 SOLID SCBR CMPD OPTIONAL 4C 86090640 830732 WHEEL ASM 12 FMFL N MARKING OPTIONAL STANDARD ON BSCSCX326 5 86000770 05121 1 AXLE MOTOR DRIVE 36VDC 86001360 140394 BRUSH SET CCL MOTORS SERVICE ONLY 861...

Page 76: ...WIRING BATTERY CUTTER 36V 86039100 05 01 07 1 11 10 12 1 2 3 4 5 9 6 7 8 5 43...

Page 77: ...18 FLEXLOCK 4 86008920 80889 8 BOOT RUBBER TERM ISOLATOR 5 86009000 81131 3 WIRE 4 X 9 5 BK 5 16 RING X 5 16 RING 6 86010850 880352 1 WIRE 4X20 RD C TERM X 5 16 RING 7 86010860 880353 1 WIRE 4X20 BK C...

Page 78: ...6 5 54 RED DIAGRAM A 30 RED 49 BLK 52 RED 50 BLK 43 BLK 48 BLK 47 RED 56 RED 51 RED 30 RED FORWARD 8 BLU POT SWITCH 62 RED 63 BLK 10 RED 64 RED 22 RED 21 RED 20 BLU 9 BLU METER SOLUTION CONTROL 22 RE...

Page 79: ...N SERIAL NO FROM NOTES 1 86238990 41442 1 HARNESS PANEL DELUXE 2 86261210 29204 2 DIODE ASM 76008 X 76008 3 86003410 29215 1 DIODE ASM 76075 X 76075 4 86267340 880269 2 WIRE 22 RED 18 76040 X 76075 5...

Page 80: ...77 BLK 74 RED 75 BLK 69 RED 68 GRN YLW SOLENOID VAC MOTOR 72 RED 73 BLK 78 RED 79 BLK A B DIAGRAM A 77 BLK 78 RED DIAGRAM B 76 RED 75 BLK 74 RED 79 BLK 68 GRN YLW 69 RED 6 BLK 5 BRN 1 VALVE ACTUATOR...

Page 81: ...G GROUP MAIN HARNESS CUTTER 36V 86039100 05 01 07 5 48 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86238980 41441 1 HARNESS MAIN 2 86260400 880212 1 WIRE ASM REV POLARITY JUMPER SERVICE...

Page 82: ...WIRING GROUP SCHEMATIC CUTTER 36V 86039100 05 01 07 5 49 INDICATES OPTIONAL ACCESSORY...

Page 83: ...CUTTER 36V 86039100 05 01 07 5 50 THIS PAGE LEFT BLANK INTENTIONALLY...

Page 84: ...BRAKE OPTION CUTTER 36V 86039100 05 01 07 5 51 1 2 3 4 5 6 7 9 10 12 14 13 8 16 10 14 15 11 12 11 2 8 2 1 4 17 11 9 9...

Page 85: ...0060 140564 1 BRKT LOWER BRAKE MOUNT 36V 7 86234850 27956 1 CRANK BRAKE 8 86272610 80669 2 PIN CLEVIS 5 16 X 3 4 L PLTD 9 86231820 27961 1 CABLE PARK BRAKE 10 86008660 80605 2 COTTER 5 16 RING 11 8601...

Page 86: ...EMERGENCY STOP OPTION CUTTER 36V 86039100 05 01 07 5 53 1...

Page 87: ...ENCY STOP OPTION CUTTER 36V 86039100 05 01 07 5 54 REF PART NO PRV NO QTY DESCRIPTION SERIAL NO FROM NOTES 1 86007180 72160 1 SWITCH EMERGENCY STOP 2 86269300 88868 1 WIRE 16 RED 18 STRIP X STRIP NOT...

Page 88: ...ACCESSORY PUMP OPTION CUTTER 36V 86039100 05 01 07 5 55 4 2 9 10 1 8 TO SOLENOID EXISTING HOSE TO COUPLING 3 4 5 4 TO FILTER 6 7 13 14 SOLUTION RECOVERY BRACKET 12 11 4 8...

Page 89: ...SE 1 2 WIREBOUND X 21 6 86240410 40078 1 HOSEBARB 1 2 TEE 7 86282110 39571 1 HOSE 1 2 WIRE BOUND X 5 5 8 86282200 39617 1 HOSE 3 8 X 40 WIRE BOUND 9 86001550 40043 1 HOSEBARB 3 8MPT X 3 8 90D 10 86270...

Page 90: ...009200 81535 KNOB 3 8 16 4 PRONG 86007490 730133 SQUEEGEE REAR BLADE LINATEX 86009830 82528 SQUEEGEE FRONT BLADE LINATEX 86003990 35250 GASKET DOME 86236410 34394 FLOAT VAC SHUT OFF 86001430 140528 BL...

Page 91: ...CUTTER 36V 86039100 05 01 07 5 58...

Page 92: ...CUTTER 36V 86039100 05 01 07 5 59...

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