Willoughby AquaFount-90 Installation & Operation Manual Download

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Installation &

Operation Manual

Rev. 12/2018

Willoughby Industries, Inc.

5105 West 78th Street

Indianapolis, IN 46268

Toll Free:

(800) 428-4065

Local:

(317) 875-0830

Fax:

(317) 875-0837

www.willoughby-ind.com

MADE IN THE

U.S.A.

Table of Contents

Pre-Installation Information ��3

Physical Dimensions ��4

Rough-In Dimensions ��6

Required Installation Supplies ��9

Parts List ��10

Exploded-view Drawing �� 11

Hardware Identification

��12

Installation Instructions

Step 1: Pedestal Mounting ��13

Step 2: Drain Assembly ��14

Step 3: Head and Basin Assembly ��15

Step 4A: Connections for Infrared/Piezo

Actuators ��16

Step 4B: Connections for Pneumatic Actuators

��17

*Step 4A and 4B Detail Drawings ��18

Step 5: Final Assembly ��19

JACO Fitting Instruction ��20

Adjustable Mixing Valve Installation ��21

Infrared Sensor Installation Instructions ��22

Pneumatic Valve Operation Details ��23

Liquid Soap Specification and Maintenance

��24

Care and Maintenance ��25

Troubleshooting ��

Infrared Sensors ��26

Electronic Valves ��27

Pneumatic Valves ��28

Drawings ��

General Dimensions and Rough-in Detail ��30

Valve Details ��32

Miscellaneous Details ��36

Warranty ��40

WAF-2200 Series

AquaFount-90

Corner

Mounted Washfountain

Electronic/Pneumatic

WAF-2200

Summary of Contents for AquaFount-90

Page 1: ...14 Step 3 Head and Basin Assembly 15 Step 4A Connections for Infrared Piezo Actuators 16 Step 4B Connections for Pneumatic Actuators 17 Step 4A and 4B Detail Drawings 18 Step 5 Final Assembly 19 JACO Fitting Instruction 20 Adjustable Mixing Valve Installation 21 Infrared Sensor Installation Instructions 22 Pneumatic Valve Operation Details 23 Liquid Soap Specification and Maintenance 24 Care and M...

Page 2: ...nstallation Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 2 www willoughby ind com Page intentionally left blank ...

Page 3: ...n the correct location The valve assembly including the spray head MUST NOT BE connected until after all lines have been flushed to remove the small particles of debris that are inherent with new construction projects and all chemicals that are used in flushing are purged from the system Chemicals used in flushing plumbing systems can attack the internal components of the valve and spray head and ...

Page 4: ...es Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 4 www willoughby ind com Physical Dimensions WAF 2200 Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 4 2003 Page 2 Rev 5 2010 ...

Page 5: ...nstallation Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 5 www willoughby ind com Physical Dimensions WAF 2201 ...

Page 6: ...ount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 6 www willoughby ind com Plumbing Rough Ins floor mounted WAF 2200 Rough In Dimensions WAF 2200 INSTALLATION INSTRUCTIONS ...

Page 7: ...n Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 7 www willoughby ind com Plumbing Rough Ins wall mounted WAF 2201 Rough In Dimensions WAF 2201 ...

Page 8: ...nstallation Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 8 www willoughby ind com Page intentionally left blank ...

Page 9: ...hby ind com Required Installation Supplies Proper mounting hardware Hardware for waste outlet connections Gasket for waste outlet connection Shims for installation if necessary Supply piping Silicone caulk Plumbers putty WARNING Willoughby Industries does not assume any responsibility for personal injury or damage to equipment due to an improperly installed WAF 2200 Series washfountain ...

Page 10: ...ASSEMBLY 800043B 5 PIEZO ACTUATOR HOUSING ASSEMBLY 802106 2E INFRARED ACTUATOR HOUSING ASSEMBLY 802106 2I PNEUMATIC ACTUATOR HOUSING ASSEMBLY 802106 2P 6 ELECTRONIC VALVE ASSEMBLY 803105 2EW PNEUMATIC VALVE ASSEMBLY 803105 2PW 7 PEDESTAL STANDARD 802200 2FL POWER SUPPLY 700156 2 HARDWARE KIT 801125 STND SPRAY HEAD ASSEMBLY WAF AERATOR SPRAY HEAD 0 5 GPM 320157A SPRAY HEAD BASE 45 800001 320157A AS...

Page 11: ... 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 11 www willoughby ind com Exploded view Drawing INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 4 2003 Page 9 2 5 4 HoldingBracket 1 7 3 Rev 5 2010 ...

Page 12: ... 875 0830 FAX 317 875 0837 Page 12 www willoughby ind com Hardware Identification INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 4 2003 Page 10 HARDWARE Identification Chart Rev 5 2010 P N 801125 Hardware Kit ...

Page 13: ... corner and mark mounting points 3 slots per side Note Be sure back panel is level and plumb against wall so that water in basin will drain correctly once assembly is completed 3 Drill holes in the wall for anchors Make sure that the intended anchor locations will provide adequate backing to support the installed washfountain If adequate backing does not exist install appropriate support backing o...

Page 14: ...Insert drain spud into wash basin using plumbers putty supplied by others 2 From beneath basin thread the washer locknut onto the drain spud and secure locknut against wash basin 3 Secure drain cover using the provided security screws STEP TWO Drain Assembly Rev 5 2010 Parts Materials supplied Solid surface basin Drain assembly 1 Insert drain spud into wash basin using plumbers putty supplied by o...

Page 15: ...g and or electrical installation If you have infrared sensors or electrical pushbuttons go to Step 4A If you have pneumatic pushbuttons go to Step 4B Installation Instructions cont Step 3 Head and Basin Assembly INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 4 2003...

Page 16: ... both like colored wires into the actuator as shown above either wire will work on each connector 5 Locate the 3 8 multi colored water lines Match the color of each water line with the corresponding color of wiring Run the end of each water line up through the basin to the head kit Match the color of each water line to the spray head assembly below each actuator On each corresponding spray head lo...

Page 17: ...ter lines Match the color of each water line with the corresponding color of tubing Run the end of each water line up through the basin to the head kit Match the color of each water line to the spray head assembly below each push button actuator On each corresponding spray head loosen the plastic nut on the plastic connector and firmly push the water line through the plastic nut into the fitting T...

Page 18: ...5 LOCAL 317 875 0830 FAX 317 875 0837 Page 18 www willoughby ind com Installation Instructions cont Step 4A and 4B Detail Drawings Piezo Push Button 3 station unit shown Infrared Sensor 3 station unit shown Plug in Transformer detail Step 4A Infrared and Piezo Electronic Pneumatic Push Button 3 station unit shown Step 4B Pneumatic ...

Page 19: ...ecurity screws attach top cover to the actuator housing 7 Using 1 4 20 x 1 security screws attach front panel to the pedestal INSTALLATION INSTRUCTIONS Visit our website at http www willoughby ind com 2210 West Morris Street P O Box 21217 Indianapolis IN 46221 317 638 2381 Fax 317 638 6110 800 428 4065 Rev 4 2003 Page 7 Parts supplied Solid surface cover Front panel 20 tinnerman nut 20 x 1 securit...

Page 20: ...l 1 Cut tubing end squarely and remove the internal burrs 2 Insert the tubing through the back of the nut all the way through the nut assembly to the tube stop in the fitting body see illustration If the tubing does not enter the nut easily loosen the nut one turn and reinsert the tubing all the way to the tube stop in the fitting body 3 Turn the nut hand tight 4 Wrench tighten the nut 1 2 turns 5...

Page 21: ...re at outlet If water is not at desired temperature adjust as necessary Speciﬁcations Q e480 00 1 2 NPT Rough Bronze e480 01 1 2 NPT Rough Chrome e480 10 3 8 Compression Rough Bronze e480 11 3 8 Compression Rough Chrome Capacity 4 0 gpm 15 0 l m Approach Temperature 5 F 2 8 C above set pt Max Operating Pressure 125psi 862 kpa Max Static Pressure 125psi 862 kpa Max Hot Water Temperature 180 F 82 C ...

Page 22: ...s off when the user is no longer detected The sensor is set to activate the solenoid for a maximum of 30 seconds before automatically shutting off INSTALLATION AND REPLACEMENT 1 Disconnect 24Vac power at the transformer or fuse box 2 Remove top cover to expose sensors 3 Install new sensor Make sure sensor arrow is pointing up See figure 1 4 Connect the red male power cable to the red female connec...

Page 23: ...allation Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 23 www willoughby ind com Pneumatic Valve Operation Details ...

Page 24: ...uted with water The pH acidity level should be in the range of 6 5 to 8 5 Soap which is too acidic pH less than 6 5 can corrode stainless steel and degrade rubber plastic or chrome plated materials Soap that is outside the range of 6 5 8 5 might be harsh on the hands or skin Generally any quality soap meeting the viscosity and pH guidelines should work well Recommended Maintenance Schedule To main...

Page 25: ...asurf surfaces to strong chemicals such as acetone s paint removers and sulfuric acid or hydrochloric chemical cleaners Exposure to strong chemicals may result in perma nent damage to Aquasurf surfaces Stainless Steels are basically alloys of iron and chromium and are corrosion resistant Stainless steel has a bright surface that is easy to clean and is free from oxides Therefore cleaning of stainl...

Page 26: ... solenoid connections C Solenoid problem replace solenoid III No water when activated valve clicks A Make certain that water is turned on B Valve clogged Clean or replace filter IV Very low flow or slow dribble A Check supply stop s open if closed B Debris in filter remove clean and reinstall C Debris in aerator or spray head remove clean and reinstall D Disassemble solenoid clean and flush V Cont...

Page 27: ...mer and the 110V GFCI outlet C If the valve is wired correctly the solenoid will make a click sound indicating that the valve has been actuated The electronic valve is actuated by either the piezo pushbutton or the triggering of the infrared sensor see the Start Up Instructions for Infrared Sensors in this manual II Lack of water pressure A Check the supply to the rough ins B Make sure the screwdr...

Page 28: ...ect the water diaphragm assembly to see if bypass hole in diaphragm is blocked Remove any debris by blowing on diaphragm or using force of air Do not use any tool such as straight pin to remove any debris Enlarging the hole will shorten or make for erratic cycling C Check the metering screw on the timer assembly to make sure the adjustment screw is not closed too tightly To reset back out adjustme...

Page 29: ...stallation Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 29 www willoughby ind com Page intentionally left blank ...

Page 30: ...on Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 30 www willoughby ind com DRAWING General Dimensions and Rough in Detail ...

Page 31: ...on Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 31 www willoughby ind com DRAWING General Dimensions and Rough in Detail ...

Page 32: ...1 803105 2EW Job Name Part Number N A Scale 1 4 Qty Sheet 1 Of 1 N A B Noted Angle 1 ITEM PART DESCRIPTION QTY 1 700480E Powers 480E Mixing Valve 1 2 980506 FLEXHOSE 6 1 3 800133 10 16 SELF TAP TYPE B HEX HEAD SCREW 6 4 980183 CHECKSTOP ASSEMBLY 1 5 9805012 PM1 MA2 VALVE BRACKET PLASTIC 1 6 980408 E1L VALVE ASSEMBLY 1 7 980197 PLASTIC VALVE COUPLING 1 8 980164 O RING 015 2 9 980600A VALVE FITTING ...

Page 33: ...PLCS 0 03 0 015 1 32 1 SIZE PARTS LISTED IN THE PVK REPAIR KITS ARE NOT SOLD INDIVIDUALLY NOTE REPAIR KIT ORDERING S ARE LISTED IN THE EXPLODED VIEW NOTE ITEM PART DESCRIPTION QTY 1 980420 SINGLE TEMP BASE w INSERTS ALL PORTS OPEN 1 2 980305 WATER SIDE DIAPHRAGM ADAPTOR ASSY 1 3 980565 ARMATURE BUMPER ASSEMBLY EL VALVE 1 4 980533 SPRING 5 8 24v VALVE 1 5 980530 ARMATURE CAP 24v VALVE 1 6 980170A 8...

Page 34: ...1 6 980406R PNEUMATIC VALVE ASSEMBLY 1 7 980197 PLASTIC VALVE COUPLING 1 8 980164 O RING 015 2 9 980406PR PNEUMATIC VALVE ASSEMBLY RIGHT PLUGGED PORT 1 10 980140 SPRING CLIP 5 11 980600A VALVE FITTING ASSEMBLY 3 8 ELBOW 2 12 980520 FLEXHOSE 20 NOT SHOWN 2 7 1 2 5 4 6 11 10 3 8 9 2 Places 03 3 Places 015 Fractions 1 32 Willoughby Industries Inc Indianapolis Indiana Tolerances Except as Title or Par...

Page 35: ... 1 8 980135 SPRING AIR SIDE MAGNET 1 9 980405 METERING VALVE MAGNET CUP ASSEMBLY 1 10 980130 DIAPHRAGM AIR SIDE PNEUMATIC METERING VALVE 1 11 980134 AIR SIDE SPRING 1 12 380801M AIR SIDE TOP COVER 1 13 980001A 8 32 x 1 1 4 SCREW 4 PVK 1M PVK 2 PVK 3 PARTS ARE AVAILABLE IN KIT FORM ONLY NOTE TOLERANCES FRACTIONS MW A A 980406R 10 18 12 8 31 16 TRB STANDARD 1 OF 1 1 2 5 PART PNEUMATIC METERING VALVE...

Page 36: ...n Operation Manual AquaFount 90 Washfountain WAF 2200 Series Willoughby Industries Inc TOLL FREE 800 428 4065 LOCAL 317 875 0830 FAX 317 875 0837 Page 36 www willoughby ind com DRAWING Push Button Detail PIEZO HEAD KIT DETAIL ...

Page 37: ...Y PUSH BUTTON DIAPHRAGM PUMP MOLDED 1 4 600201 DIAPHRAGM PNEUMATIC PUMP 1 5 380504MA CAP DIAPHRAGM PUMP MOLDED 1 6 600057 PUSHBUTTON DIAPHRAGM PUMP 1 7 380124 SLEEVE DIAPHRAGM PUMP PUSHBUTTON 1 NOTE PARTS 2 AND 3 MUST BE PURCHASED TOGETHER TOLERANCES FRACTIONS A JBU MW 10 26 16 3 14 00 A 1 OF 1 STANDARD 600307 1 1 AS NOTED SEE BOM PART PPB PNEUMATIC PUSHBUTTON SHEET REV ORIG REVISION SCALE REF MAT...

Page 38: ...Head Detail ITEM PART DESCRIPTION QTY 1 800001 WASHFOUNTAIN SPRAYHEAD BASE 45 S S 1 2 320157A SPRAY HEAD 0 5 GPM 13 16 27 THREAD 1 A BEH BEH 08 05 14 08 05 14 A 1 OF 1 STANDARD 320157A ASMB 3 2 PART SPRAY HEAD ASSY 0 5 GPM SHEET REV ORIG REVISION SCALE REF MAT L TITLE DESC Willoughby Industries Inc Indianapolis Indiana 3 PLCS NOTED EXCEPT AS TOLERANCES 2 PLCS FRACTIONS ANGLE 0 03 0 015 1 32 1 SIZE...

Page 39: ...7 1 21 127 5 8 7 217 16 7 2 2 1 7 0 3 57 6 5 37 21 47 2 5 1 62 3 3803 6 1 58 5 33 5 9 9 62 3 3803 62 3 3803 635 1 6 7 62 3 3803 3 6721 635 1 2 5 1 3 6721 62 3 3803 3 6721 1 803 5 62 3 3803 9 9 6 5 6 7 6 7 6 6 62 3 3803 2 1 635 1 25 6723 62 3 3803 3 81 5 1 5 2 1 3 57 62 3 3803 1 6 7 5 9 25 5 9 6 21 6 5 0 7 7 7 6 72 5 1 6 37 6 127 3 6 3 6 5 7 216 1 6 LOORXJKE QGXVWULHV QF QGLDQDSROLV QGLDQD 67 1 5 D...

Page 40: ...r installation or any other labor charges and does not apply to any components damaged by accident abuse improper installation or improper maintenance This warranty does not cover any installation that did not comply with national state and local building plumbing or electrical codes The warranty is limited to replacing or repairing at manufacturer s option transportation charges prepaid by the pu...

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