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55 Gallon Drum Work Station

Tote Dispensing System

Owners Manual

IMPORTANT

•   Please read this Owners Manual carefully and thoroughly before installing and  

operating your Tote Dispensing System.

•   Please retain this owners manual for future reference after reading it thoroughly.

Summary of Contents for OilSafe Tote Dispensing System

Page 1: ...spensing System Owners Manual IMPORTANT Please read this Owners Manual carefully and thoroughly before installing and operating your Tote Dispensing System Please retain this owners manual for future reference after reading it thoroughly ...

Page 2: ......

Page 3: ...List 13 Repair and Replacement Procedures 14 Customer Service and Warranty Issues 15 FOR YOUR RECORDS Write the model and serial numbers here You can find them on the Serial Model No Plate mounted at the rear of your system on a lower tank frame rail Serial Model Supplier Name Date Purchased READ THIS MANUAL Inside you will find important information on how to use and maintain your Tote Dispensing...

Page 4: ...ng will void your product warranty CAUTION A situation that if not avoided could result in property damage equipment damage or injury FAILURE TO FOLLOW this caution will void your product warranty IMPORTANT This text will be used before text that has been designated as important to the proper installation operation or maintenance of your system FAILURE TO READ and understand this text may result i...

Page 5: ...rking condition THE TOTE MUST ALWAYS BE VENTED TO ATMOSPHERE preferably utilizing a Desiccant Air Breather When dispensing or recirculating ALWAYS ensure the grounding cable is connected to the drum or barrel before starting the pump ALWAYS ensure the system is appropriately grounded to earth utilizing the grounding wire provided at the rear base of the system together with relevant grounding equi...

Page 6: ... invalidate any other provision For products purchased in countries other than the United States please contact OS authorized representative i e the company or person who represented OS or brokered the sale in the country where the product was purchased Warranty Service Options For service under this warranty you must notify OS in writing Such notification must specify in writing the product in qu...

Page 7: ...stem was designed with quality in mind and is fully modular The installation operation and maintenance instructions in this document will provide you with all the information you will need for the lifetime of your system Your system was designed to store and dispense lubricants up to ISO 680 if specified at the time of order FIGURE 1 Overview of the Tote Dispensing System ...

Page 8: ...d total weight of system OS has completed the assembly for the Tote Dispensing System The only installation and assembly required after delivery is placing the tote on top of the frame connecting the suction hose to the drum connecting the power and making sure of the ground Tote Dispensing System 4 Motor Pump pre installed 4 Hose reel with dispensing handle 4 Cartridge type filter 4 Suction Hose ...

Page 9: ...ositioned behind where the motors will be located Each power outlet should be equally spaced along the wall and be placed approximately 12 up from floor level IMPORTANT It is important to note the effect of the ambient temperature in which the system is placed for operation System room temperature should be in the range of 60 F 15 C TO 80 F 26 C with optimum room temperature being 70 F 21 C For am...

Page 10: ...ystem installation safety and operating instructions may result in severe injury or death damage to plant and equipment and void manufacturer warranties The following instructions should be carried out by a trained and authorized electrician or electrical personnel in accordance with your local and federal regulations and safety procedures ALWAYS ensure the system is appropriately grounded to eart...

Page 11: ...ons can be found in the Troubleshooting Section beginning on page 11 FOLLOW THESE STEPS THE VERY FIRST TIME YOU USE YOUR SYSTEM The system is delivered pre assembled packaged 1 Place the customer supplied tote on top of the frame 2 Mount suction hose adapter to the tote open the shut off valve and vent the tote 3 Ground the Tote Dispensing System by connecting supplied ground wire to a known good ...

Page 12: ...uld be worn when installing and operating this system WARNING ALWAYS ensure the main power supply is first locked out and the system depressurized before any service is performed on this system NEVER connect or disconnect lines change filter elements or undertake any service work when this system is running or energized SEVERE injury or death may occur WARNING OilSafe DOES NOT recommend changing t...

Page 13: ...ning or energized SEVERE injury or death may occur The Tote Isolation Valves located on the front of the tote must be in the OPEN position when operating the system and in the CLOSED position when servicing the system 1 Check that tote shut off valve is in the proper position 2 Check fittings for cracks and leaks 3 Check the motor for correct rotation If not contact electrician 4 Check the seals o...

Page 14: ... best results The pump system pressure is above 240 PSI AND the system is operating in a cold envi ronment less than 60 F 15 C 1 Ambient room temperature where the system is installed should be in the range of 60 F 15 C TO 80 F 26 C with optimum room temperature being 70 F 21 C For ambi ent temperatures below 60 F 15 C consult the manufacturer or your supplier for the supply of electric blanket he...

Page 15: ...z Pump Motor 895505 Pump Assembly High Viscosity 220v 50hz Pump Motor 895555 Hose Reel Reel 895515 Hose Reel Nozzle Nozzle 895517 Pall Filter Housing Cartridge 895580 Pall Filter Element 3um 895581 Pall Filter Element 7um 895582 Pall Filter Element 12um 895583 Pall Filter Element 25um 895584 Pall Differential Pressure Indicator Indicator 8955086 Electrical Box Complete Control 895510 Cam Lever Cou...

Page 16: ...zation from OS Failure to receive this authorization will void your product warranty The following parts of your system are replaceable Contact your supplier for ordering information The Tank and the Motor can be replaced Contact your supplier for specific instructions and have your system specification sheet at hand WARNING ALWAYS ensure the main power supply is first locked out and the system de...

Page 17: ...for tote suction 2 1HP 1200rpm motor 3gpm 11 4lpm 150psi 10 3bar pump or Pneumatic diaphragm pump 3 Oil filter with condition indicator 4 Hose reel 5 Dispensing gun OilSafe Tote Dispensing Rack Plumbing Schematic Rev2 Hose Reel 2 3 1 4 5 ...

Page 18: ...UES For any customer service ordering requests or warranty issues please contact your authorized supplier or OilSafe You may contact OS as follows Telephone 469 208 2082 930 Whitmore Drive Fax 972 722 3252 Rockwall TX USA Email sales oilsafe com www oilsafe com ...

Page 19: ...16 NOTES ...

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Page 21: ... Telephone 469 208 2082 930 Whitmore Drive Fax 972 722 3252 Rockwall TX USA Email sales oilsafe com www oilsafe com 2015 Whitmore 100245 1OS_TOTE ...

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