Whisper Power W-GV 4 Scalino Installation Manual Download | Manualshive

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V1.1, April 2017

INSTALLATION MANUAL

W-GV 4 Scalino genverter OUTDOOR

for mobile and land-based use

WHISPERPOWER BV
Kelvinlaan 82
9207 JB Drachten
Netherlands
Tel. : +31-512-571550
Fax : +31-512-571599
www.whisperpower.com

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40200845

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Summary of Contents for W-GV 4 Scalino

Page 1: ...7 INSTALLATION MANUAL W GV 4 Scalino genverter OUTDOOR for mobile and land based use WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art nr 40200845 ...

Page 2: ...d radiators 7 2 8 5 Roof mounted radiators 7 2 9 Dry exhaust system 7 2 9 1 General remarks 7 2 9 2 The standard dry exhaust system 8 2 9 3 Installation of the exhaust 8 3 ELECTRICAL INSTALLATION 9 3 1 Engine control system 9 3 2 Starter battery 9 3 3 Other recommendations and warnings 9 3 4 Alternating current 9 3 5 Cable protection fuses 9 3 6 Grounding 9 3 7 Cable 10 3 8 Connecting the Power Mo...

Page 3: ...y solely to standard versions of the single cylinder genverters delivered by WhisperPower This manual is valid for the following models Refer to the user s manual for identification of the generator set For other models see our website www whisperpower com WARNING During installation and commissioning of the genverter the Safety Guidelines Measures are applicable at all times See Chapter 2 of the ...

Page 4: ...wer genverter X wrong V OK 2 3 PROTECTION AGAINST DIRT SAND AND BAD WEATHER CONDITIONS The unit can be mounted below a vehicle However be aware of the bad conditions below a truck when driving in rain or snow Also protect the unit from a spray of water and or mud behind the wheels 2 4 SOUND AND VIBRATION REDUCTION The genverter is secured to the base frame inside the canopy by means of a flexible ...

Page 5: ...Air inlets should be louvered where appropriate to protect the engine room and to protect the genverter from rain and water spray 2 6 CONNECTIONS The genverter comes with all supply lines and output cables i e electric cables exhaust connection fuel lines etc already connected The supply lines are fed through the capsule s front base The connections are marked as shown in Figure 2 Refer to Section...

Page 6: ...it in a canister When the engine runs smooth now the return piping has to be changed It could also help to install a second electrical 12V fuel lift pump in the supply line to increase the pressure 2 7 4 Fuel filters A fine fuel filter is installed which requires maintenance WhisperPower recommends installing an extra fuel filter water fuel separator near the fuel tank Before starting your genvert...

Page 7: ...iator is roof mounted there should be protection against weather conditions To avoid damage while the vehicle is driving at high speed the use of a spoiler may be necessary Figure 8 Two examples of top mount radiators 2 9 DRY EXHAUST SYSTEM 2 9 1 General remarks A dry exhaust muffler system should be very effective in silencing the exhaust when applying the right mufflers However noise could be ge...

Page 8: ... doors When the gasses are in the flow of air blowing from the radiators this will help to make the fumes less noticeable Fumes must not be sucked into the flow of air passing through the radiators In calm conditions a slight smell of exhaust fumes around the vehicle is hardly avoidable Bringing the exhaust to the top of the vehicle gives the best results on noise and smell However pipes inside th...

Page 9: ...thin a short time Disconnect the battery leads if electrical welding is to be carried out otherwise damage will be caused to the diodes of the alternator As explosive hydrogen gases may be discharged during charging the battery should be located in a well ventilated space Ensure that the supplied battery cable connectors are properly fitted Never remove these during or shortly after charging as sp...

Page 10: ...e vehicle and local standards Experts in this field should be consulted 3 7 CABLE For the power cable we recommend the use of 3 wire single phase oil resistant cable with a sufficient cross sectional area For long cables it is recommended to apply cables with a larger cross section refer to ISO 13297 annex A 3 8 CONNECTING THE POWER MODULE Refer to the WP PMG Owner s Manual for instructions as to ...

Page 11: ... from the grid 7 Check all DC connections check if the battery switch circuit breaker is closed 8 Open the fuel valve Check if there are no air leaks in the fuel supply line and check if the lift of the fuel is less than 1 m Check if there is no air in the water fuel separator 9 Check the oil level 10 To bleed the fuel system push the Start button on the local control not on the remote panel and h...

Page 12: ...ed smooth hose nipple 8 mm TOTAL 40230205 FUEL KIT OPTIONAL MATERIALS AVAILABLE no qty article no description dimensions 48 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6x8 mm not shown per m 50220063 fuel hose 8x16 mm 4 6 BATTERY INSTALLATION KIT BATTERY INSTALLATION KIT article no description dimensions 61112002 WBC Handy 70 charger 12V 7A 225 50 50 mm 4029009...

Page 13: ...t 30 25 55shore M F 4 50211120 Hexagonal bolt M8 10 stainless A2 4 50211419 Washer M8 stainless 4 50211498 Self locking nut M8 10 stainless A2 1 50220044 Flexible exhaust pipe 680mm stainless 1 G M M 1 50221429 Union 1 stainless not shown 4 50221678 Fibre washer 8 16mm 1 50230630 Combined absorption and resonance muffler stainless TOTAL 40201326 1 DRY EXHAUST KIT w COMBINED MUFFLER ...

Page 14: ... F F 5 1 50230609 Absorption muffler 6 1 50221421 Union F F 7 1 50230610 Resonance muffler 8 1 50220041 Stainless steel flexible exhaust pipe F M 9 6 50211406 Washer M10 10 6 50211447 Spring washer 11 6 50211466 Nut M10 12 1 50221471 Bend M F 1 TOTAL 40201325 1 DRY EXHAUST KIT OPTIONAL MATERIALS AVAILABLE no qty article no description dimensions not shown 40201324 Insulation blanket kit Generator ...

Page 15: ...cluding fan 2 2 50221696 Swivel fitting L10 x M14x1 5 mm 3 2 50211486 Sealing ring 13 7 22 1 5 mm 4 4 50221649 Smoothbore PTFE crimp sleeve 1 5 6 50220091 Braided PTFE hose 8 11 mm 6 2 50221620 Straight crimped fitting M16 1 5 8mm 7 2 50221697 Straight crimped fitting male thread 8 3 50213301 VMVL brown black cable 2 1 5 mm 9 1 50230338 12VDC radiator fan TOTAL 40201315 12VDC RADIATOR KIT ...

Page 16: ...INGS 16 W GV4 Scalino outdoor April 2017 EN 5 DIAGRAMS DRAWINGS 5 1 SYSTEM DIAGRAMS NOTE A4 size drawings can be downloaded from www whisperpower com Figure 11 Layout of genverter system with PMG and 12VDC radiator ...

Page 17: ...DIAGRAMS DRAWINGS W GV4 Scalino outdoor April 2017 EN 17 5 2 MECHANICAL DRAWINGS Figure 12 Dimensions ...

Page 18: ...DIAGRAMS DRAWINGS 18 W GV4 Scalino outdoor April 2017 EN Figure 13 Main components and mounting rectangle ...

Page 19: ...DIAGRAMS DRAWINGS W GV4 Scalino outdoor April 2017 EN 19 Figure 14 Example of installation using brackets ...

Page 20: ...Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com info whisperpower com ...

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