Whirlpool 8177945 Manual Download

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CONSUMER SERVICES TECHNICAL

EDUCATION GROUP PRESENTS

KR-29

JOB AID

Part No. 8177945

JOB AID

Part No.

STANDARD CLEAN

FREESTANDING

GAS RANGE

Summary of Contents for 8177945

Page 1: ...CONSUMER SERVICES TECHNICAL EDUCATION GROUP PRESENTS KR 29 JOB AID Part No 8177945 JOB AID Part No STANDARD CLEAN FREESTANDING GAS RANGE ...

Page 2: ... to the Use and Care Guide or Tech Sheet provided with the range The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only Always use the Wiring Diagram supplied with the product when servicing the unit GOALS AND OBJECTIVES The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions a...

Page 3: ...itch Oven Light Switch 3 8 Removing The Electronic Oven Control Assembly 3 9 Removing The Oven Light Socket 3 10 Removing The Oven Temperature Sensor 3 11 Removing The Oven Gas Safety Valve 3 12 Removing A Side Panel 3 13 Removing The Oven Door 3 14 Removing The Oven Door Handle Outer Glass Inner Glass 3 15 COMPONENT TESTING 4 1 Gas Safety Valve 4 1 Door Switch 4 1 Oven Light Switch 4 2 Oven Tempe...

Page 4: ...YROLYTIC SELF CLEAN FEATURE VARIATIONS ELECTRIC 0 1 2 5 7 COIL ELEMENTS 4 STANDARD PATTERN CERAMIC 6 8 9 DELUXE PATTERN CERAMIC GAS 0 1 2 3 4 6 OPEN BURNER 5 7 SEALED BURNER DOOR TYPE B SOLID BLACK GLASS L LARGE WINDOW O METAL OVEN DOOR P STANDARD WINDOW GLASS FEATURE CODE E ELECTRONIC IGNITION GAS ONLY S STANDING IGNITION GAS ONLY C COLOR COORDINATED GLASS BEFORE 1998 X NOT DEFINED YEAR OF INTROD...

Page 5: ...DEL SERIAL NUMBER LABEL AND TECH SHEET LOCATIONS The Model Serial Number label and Tech Sheet locations are shown below Tech Sheet Location on rear of unit Model Serial Number Location behind broiler drawer ...

Page 6: ...here ESD may damage or weaken the electronic con trol assembly The new control assembly may appear to work well after repair is finished but failure may occur at a later date due to ESD stress Use an anti static wrist strap Connect the wrist strap to the green ground connection point or to an unpainted metal surface in the appliance OR Touch your finger repeatedly to a green ground connection poin...

Page 7: ...erm Mech Therm EZ150 EZ150 EZ151 EZ151 Capacity cubic ft 4 5 cf 4 5 cf 4 5 cf 4 5 cf 4 5 cf 4 5 cf Oven Cavity Finish Porcelain Porcelain Porcelain Porcelain Porcelain Porcelain Light Yes Yes Yes Yes Yes Yes Manual Oven light switch Backguard Top Right Backguard Top Right Backguard Top Right Backguard Top Right Backguard Top Right Backguard Top Right Auto Oven light switch No No Yes Yes Yes Yes Re...

Page 8: ...lectronic Pilot Electronic Electronic Oven Control Hydraulic Mech Therm Hydraulic Mech Therm Mech Therm Capacity cubic ft 4 5 cf 4 5 cf 4 5 cf 4 5 cf 4 5 cf Light No No No No No Removable Door Yes Yes Yes Yes Yes Oven Racks Two straight Two straight Two straight Two straight Two straight No Rack Guides 5 5 5 5 5 OVEN DOOR FEATURES Oven Door Type Porcelain Steel White Porcelain Steel White Alm Blac...

Page 9: ...nic Electronic Electronic Electronic Oven Control Hydraulic Mech Therm Mech Therm Mech Therm Mech Therm Light No No No Yes Yes Manual Oven light switch No No No Backguard Top Right Backguard Top Right Oven Racks Two straight Two straight Two straight Two straight Two straight No Rack Guides 5 5 5 5 5 OVEN DOOR FEATURES Oven Door Type Porc Steel White Alm Porc Steel White Alm Black glass Black glas...

Page 10: ...tion Under Cooktop R Side Under Cooktop R Side OVEN SPECIFICATIONS Ignition Electronic Electronic Oven Control EZ150 EZ150 Light Yes Yes Manual Oven light switch Backguard Top Right Backguard Top Right Auto Oven light switch Yes Yes Removable Door Yes Yes Oven Racks Two straight Two straight No Rack Guides 5 5 OVEN DOOR FEATURES Oven Door Type Black Glass White Glass Handle Color Black White BROIL...

Page 11: ...the photo on the right 4 To convert the gas distribution valve a Use a large screwdriver and turn the conversion cap on the gas distribution valve to disengage the pins from the slots b Remove the cap turn it over so the L P side is facing up and reinstall it on the valve NOTE The L P orifices are supplied in a bag with the written material When you remove the natural gas orifices store them in th...

Page 12: ... this direction 2 If it is necessary to adjust the cooktop pilot flame a Raise the cooktop b Turn the cooktop pilot flame adjustment screw to obtain the best flame The flame should have a solid blue cone with a lighter blue inner flame Cooktop Pilot Flame Adjustment Screw b Use a 1 2 socket and turn the oven burner orifice hood clockwise until it is snug approximately 2 1 2 turns DO NOT OVERTIGHTE...

Page 13: ...nge The components and their locations are shown below COMPONENT ACCESS Oven Temperature Sensor Oven Gas Safety Valve Ignitor Switch Gas Valve Gas Distribution Valve Electronic Oven Control Burner Ignitor Oven Burner Door Switch Spark Module Spark Ignitor Burner Venturi Oven Light Switch Oven Light ...

Page 14: ... present and you can cut yourself if you are not careful WARNING FIRE HAZARD Shut off gas supply line valve before servic ing the range Check all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury Keep Warm Rack Grate 4 Remove the mounting screw from each of the four burners 3 Lift the four burner caps and burner bases of...

Page 15: ... edges may be present and you can cut yourself if you are not careful WARNING FIRE HAZARD Shut off gas supply line valve before servic ing the range Check all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury 4 To remove the spark module a Disconnect the four ignitor and two power supply wires from the terminals b Remove...

Page 16: ...ff gas supply line valve before servic ing the range Check all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury 6 To remove a burner venturi pull the bottom two clips forward until they are free of the gas manifold then raise the burner venturi and pull it off the outlet of the gas valve 5 Pull the bottom of the front p...

Page 17: ... valve you are servicing see step 6 Red Wire Black Wire Spark Module REASSEMBLY NOTE Make sure that the rubber gas valve washer and the mounting screw washer are both in good condition If they are ripped cracked or have a broken surface replace them before reinstalling the gas valve on the manifold b Remove the screw and flat washer from the gas valve and remove the valve from the gas manifold 9 T...

Page 18: ...the gas range becarefulwhenhandlingthesheetmetalparts Sharp edges may be present and you can cut yourself if you are not careful WARNING FIRE HAZARD Shut off gas supply line valve before servic ing the range Check all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury 4 Remove the two screws from the front of the flame sp...

Page 19: ...rifice at the back c Pull the ignitor wiring out of the liner cutout until you can access the connec tor and disconnect it from the harness 6 To remove the burner ignitor remove the two hex head screws Orifice Hex Head Ignitor Screws Burner Ignitor Connectors ...

Page 20: ...e connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury 3 To remove the oven light switch a Pry the oven light switch out of the con trol panel cutout CAUTION Be care ful not to chip the paint around the cutout 1 Turnoffthegasandelectricalpowergoing to the range 2 To remove the door switch a Raise the cooktop and prop it up see page ...

Page 21: ...ge Check all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury Screw 1 of 5 Rear Cover 4 Disconnectthethreewireconnectorsfrom the electronic oven control s power supply board and pull the ribbon cable out of its connector do not touch the ribbon cable contacts Unhook the tabs from the top and bottom edges of the power su...

Page 22: ...e present and you can cut yourself if you are not careful WARNING FIRE HAZARD Shut off gas supply line valve before servic ing the range Check all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury REMOVING THE OVEN LIGHT SOCKET 3 Removetheovenlightbulbfromthesocket 4 Pulltheleftsideoftherangeawayfromthe wall far enough t...

Page 23: ...before servic ing the range Check all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury REMOVING THE OVEN TEMPERATURE SENSOR 1 Turnoffthegasandelectricalpowergoing to the range 2 Pull the right side of the range away from the wall far enough to access the oven temperature sensor 3 Disconnect the oven temperature sensor c...

Page 24: ...ck all gas line connections and replace all panels before operating the range Failuretodosocouldresultinexplosion fire or other injury REMOVING THE OVEN GAS SAFETY VALVE 1 Turnoffthegasandelectricalpowergoing to the range 2 Pull the range away from the wall so that you can access the oven gas safety valve 3 Disconnect the two solenoid wires from the terminals of the oven gas safety valve 4 Remove ...

Page 25: ...oing to the range 2 Remove the oven door see page 3 14 3 Pull the range away from the wall so that you can access the back of the oven 4 Remove the four screws from the rear flange of the side panel you are removing 5 Raise the cooktop see page 3 2 6 Remove the top rear side panel screw Rear Side Panel Screws 10 Remove the three screws from the front of the side panel see the right photo above Pul...

Page 26: ...r 1 Grasp the sides of the door and tilt it back at a slight angle then insert the hinge hangers into the hinge slots as far as they will go 2 Rotate the top of the door towards the range so the notch in the hinge hangers fits onto the support rails inside the range slots Hinge Hanger 3 Close the oven door as far as the pins will allow and make sure that the hangers are fully seated on the support...

Page 27: ...ve the door from the oven see page 3 14 b Remove the handle and outer glass from the door see step 1 Position the door with the outer glass side facing up c Remove the 4 screws 2 on each side from the top glass support d Remove the 2 screws 1 on each side from the bottom glass support 1 To remove the oven door handle and outer glass a Open the oven door approximately 1 3 of the way b Hold the oute...

Page 28: ...nner door glass position the edges of the glass on both sidesinsidethecornerholdersandagainst the tabs as shown Heat Treated Side Of Glass Facing Oven Inner Oven Door Glass Assembly 3 Assemble the vertical rails and the top and bottomglasssupportswiththeheat treated inner glass outside the oven door as shown Install Corner Of Glass Into Holder Keep Edge Of Glass Against These Two Tabs IMPORTANT Ma...

Page 29: ...al power to the range 2 Disconnect one of the wires from the door switch terminals 3 Set the ohmmeter to the R x 1 scale 4 Touch the test leads to the door switch terminals With the door closed the meter should indicate an open circuit infinite With the door open the meter should indicate a closed circuit 0 Ω GAS SAFETY VALVE DOOR SWITCH Terminals Solenoid Terminals WARNING Electrical Shock Hazard...

Page 30: ...ing steps 1 Turn off the electrical power to the range 2 Disconnectoneofthewiresfromthe switch terminals 3 Set the ohmmeter to the R x 1 scale 4 Touch the test leads to the oven light switch terminals The meter should indi cate the readings indicated with the switch set as follows Rocker set at 0 an open circuit infi nite Rocker set at a closed circuit 0 Ω WARNING Electrical Shock Hazard Disconnec...

Page 31: ...ange 2 Disconnect the connector from the wiring harness 3 Set the ohmmeter to the R x 1 scale 4 Touch the test leads to the connector pins At ambient temperature the meter should indicate less than 1 Ω WARNING Electrical Shock Hazard Disconnect the electrical supply from the unit before servicing Failure to do so could result in death or electrical shock Connector ...

Page 32: ...4 4 NOTES ...

Page 33: ...SF303PEJ SF310PEJ FGP305J FGP325J FGP337J BK BK BK BK Ground L1 N P1 1 P1 8 Timer If Equipped If Equipped W W W W Oven Light Panel Light Switch Yellow Door Switch Oven Thermostat Bake Valve R R Bake Ignitor Spark Module Surface Burner Ignition Switches ...

Page 34: ... SHEET PART NO 98007031 L1 N BK W W W BK BK P2 4 R Oven Light P1 4 P1 5 P2 1 Door Switch Oven Control V V Spark Module Bake Relay Transformer Rocker Switch R Y Ground P6 3 P6 1 Bake Ignitor Bake Valve Surface Burner Ignition Switches Oven Temp Sensor ...

Page 35: ...ans are TECHTIPS trained to fulfill the product warranty and provide after warranty service anywhere in the United States To locate the desig nated Whirlpool service company in your area call our Consumer Assistance Center telephone number see Step 1 or look in your telephone directory Yellow Pages un der APPLIANCE HOUSEHOLD MAJOR SERVICE REPAIR See Whirlpool Appliances or Authorized Whirlpool Ser...

Page 36: ...e appliance F In Canada travel or transportation expenses for customers who reside in remote areas G Replacement parts or repair labor costs for units operatedoutsidetheUnitedStatesandCanada WHIRLPOOL CORPORATION AND INGLIS LIMITED SHALL NOT BE LIABLE FOR INCI DENTAL OR CONSEQUENTIAL DAMAGES Some states or provinces do not allow the exclu sion or limitation of incidental or consequential damages s...

Page 37: ...6 3 NOTES ...

Page 38: ...6 4 NOTES ...

Page 39: ......

Page 40: ...CORPORATION ...

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