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WA2000

SOLDERING IRON ANALYZER

INSTRUCTION MANUAL

Summary of Contents for WA2000

Page 1: ...WA2000 SOLDERING IRON ANAL YZER INSTRUCTION MANUAL ...

Page 2: ... 0 560 C Accuracy Contact Pyrometer 1 over a ten degree span stability Auxiliary T C 5 of reading Absolute 1 digit Resolution 1 F or 1 C user selectable Sensor CP 01 or CP 02 Contact Pyrometer K 111 K 121 K 181 Type K Thermocouple assembly NOTE Analyzer accuracy only Tolerance of thermocouple and external fixturing must be added Patent pending TIP OHMS TO GROUND Range 0 to 100 Ohms Accuracy 1 of r...

Page 3: ...rature measurements These assemblies can also be used to monitor active soldering and can measure temperature loading excursions and heater response Although not a requirement for compliance to the MIL STD 2000 specification it does provide a good tool for process control and improvement MEASUREMENT PROCEDURE 1 Set the rotary selector switch to the TEMP position and the slide switch to C or F to s...

Page 4: ...contact the pyrometer with the iron s tip The iron holder provided with the WA2000 may be used to hold the iron steady Record the analyzer reading V1 4 Turn iron under test on and allow to stabilize With the iron s tip making contact to the pyrometer add additional solder to the tip to increase contact area Allow to stabilize for thirty seconds Record the analyzer reading V2 5 Calculate tip noise ...

Page 5: ...e the iron s tip to ground resistance IMPORTANT When making measurements always use a clean tinned tip A dirty oxidized tip can cause erroneous measurements Always add additional solder to the tip and pyrometer during measurement to ensure sufficient electrical contact Do not add solder to the thermocouple assemblies RECORDER OUTPUT A buffered output and recorder plug assembly has been provided fo...

Page 6: ...10 F weekly Visual for damage oxidation and cleanliness daily daily daily Proper operation and performance undefined daily see note 1 daily see note 2 daily ESD per DOD STD 1686 N R N R N R Note 1 Complete soldering within 2 5 seconds Note 2 Complete soldering within 5 seconds Cleanliness only required N R Periodic test not required For confirmation of specifications write to WD6536E 2 CODE 3681 S...

Page 7: ...GND receptacle 3 Measure voltage from pin 7 to pin 8 ground of the ribbon cable pin 1 of the cable is nearest to the battery leads see figure on page 7 and adjust R3 on the display board until display and volt meter readings match i e 1 000V 100 0 ohms TEMPERATURE CALIBRATION 1 Set the analyzer rotary selector switch to TEMP and the slide switch to F 2 Connect K 111 or K 181 thermocouple assembly ...

Page 8: ...g of 00 0 on display Allow time for the reading to settle it will take several seconds 4 Connect a precision digital voltmeter to monitor input and adjust signal generator output for a 100 mVAC RMS sinusoidal 60 Hz signal 5 Adjust R77 until the analyzer display matches the voltmeter reading OHMS CALIBRATION 1 Set the analyzer rotary selector switch to OHMS 2 Connect a 100 ohm 0 1 resistor to the a...

Page 9: ... THE WA2000 Please include model number when ordering these parts from your original supplier Please allow six weeks for delivery of items marked with ITEM DESCRIPTION P N 1 Vinyl Accessory Case C724 2 Ground Cord Adapter 7 3400 3 Contact Pyrometer Large Gauge CP 01 4 Contact Pyrometer Small Gauge CP 02 5 Type K Thermocouple Assembly ETA tip K 111 6 Type K Thermocouple Assembly EPH107 Tip K 121 7 ...

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