Welker CSVC Installation, Operation And Maintenance Manual Download

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INSTALLATION, OPERATION, AND MAINTENANCE MANUAL

WELKER

CYLINDER STEAM & VACUUM CLEANER

MODEL

CSVC

DRAWING NUMBERS

AD881CA
AD881CB

MANUAL NUMBER

IOM-128

REVISION

Rev. B, 3/16/2016

Summary of Contents for CSVC

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE MANUAL WELKER CYLINDER STEAM VACUUM CLEANER MODEL CSVC DRAWING NUMBERS AD881CA AD881CB MANUAL NUMBER IOM 128 REVISION Rev B 3 16 2016 ...

Page 2: ...emarks owned by Welker Inc SAFETY 3 1 PRODUCT INFORMATION 4 1 1 Introduction 4 1 2 Product Description 4 1 3 Safety Warning 4 1 4 Important Information 4 1 5 Specifications 5 1 6 Equipment Diagrams 6 2 INSTALLATION OPERATION 11 2 1 Before You Begin 11 2 2 Installation 12 2 3 Operation 13 3 MAINTENANCE 19 3 1 Before You Begin 19 3 2 Maintenance 20 APPENDIX 21 A Referenced or Attached Documents 21 ...

Page 3: ...nual Correct installation and operation however are the responsibility of the end user Welkerreserves the right to make changes to this manualand allproducts in order to improve performance and reliability BEFORE YOU BEGIN Read these instructions completely and carefully IMPORTANT Save these instructions forlocal inspector s use IMPORTANT Observe all governing codes and ordinances Note to Installe...

Page 4: ...e sample cylinders Welker may custom design the CSVC to suit the particular application and specifications of each customer 1 3 Safety Warning 1 Steam may be dangerous if the proper precautions are not taken Hot surfaces and release of live steam may cause serious bodily injury Follow safety and correct operating procedures when working with steam When operating the system wear appropriate persona...

Page 5: ... 100 C to 166 C Connections FNPT Standard FNPT Utility Requirement Water Supply Up to 100 psig 6 8 barg Electrical Connection AC 120 V AC 480 V 3 Phase Cylinder Volume 300 cc Standard 500 cc 1000 cc System Cylinder Capacity Up to 6 Cylinders Standard Up to 12 Cylinders Up to 24 Cylinders Features Blowdown Separator Insulated Tubing Steam Generator Steam Traps Swagelok Quick Connects Thermostatical...

Page 6: ...1 6 Equipment Diagrams Figure 1 CSVC Schematic 6 IOM 128 MODEL CSVC REV B 13839 West Bellfort Street Sugar Land TX 77498 welker com Service Department 281 491 2331 ...

Page 7: ...Figure 2 CSVC Connections Diagram Shown With Optional FasMate Quick Connects 7 IOM 128 MODEL CSVC REV B 13839 West Bellfort Street Sugar Land TX 77498 welker com Service Department 281 491 2331 ...

Page 8: ...Figure 3 CSVC Valve Diagram Shown With Optional FasMate Quick Connects 8 IOM 128 MODEL CSVC REV B 13839 West Bellfort Street Sugar Land TX 77498 welker com Service Department 281 491 2331 ...

Page 9: ...Figure 4 Steam Header Diagram Shown With Optional FasMate Quick Connects 9 IOM 128 MODEL CSVC REV B 13839 West Bellfort Street Sugar Land TX 77498 welker com Service Department 281 491 2331 ...

Page 10: ...Figure 5 Collection Header Diagram Shown With Optional FasMate Quick Connects 10 IOM 128 MODEL CSVC REV B 13839 West Bellfort Street Sugar Land TX 77498 welker com Service Department 281 491 2331 ...

Page 11: ...eferto the propersealing instructions forthe brand used The CylinderSteam Vacuum Cleanerwill ship skid mounted and hard tube connected with manufacturer supplied fittings and hardware However the customerwill need to supply some tubing and fittings in orderto complete the installation of the system SECTION 2 INSTALLATION OPERATION 11 IOM 128 MODEL CSVC REV B 13839 West Bellfort Street Sugar Land T...

Page 12: ...ubing to connect from the relief valves to an appropriate venting location Figure 2 6 Using tubing connect from system drain valve J to an appropriate container Figure 2 7 Using the provided steam hose connect from the steam generator to the steam inlet Figure 2 8 Using the provided vacuum hose connect from the vacuum pump to vacuum valve H Figure 2 9 Connect the customer supplied water supply to ...

Page 13: ...er to the Installation Operation and Maintenance IOM Manual for the steam generator for the manufacturer s wiring instructions 4 Set the thermostat to the desired steam temperature and then turn ON the boiler switch to start the steam generator Table 2 Allow at least thirty 30 minutes for the steam to reach the desired temperature Table 2 Steam Temperature Settings Water Inlet Pressure psig Steam ...

Page 14: ...ex hose with quick connect on the collection header Figure 5 When connecting the outlet of the SC to the collection header Welkerrecommends positioning the flex hose so that access to the collection headervalves is not restricted 9 Open both valves on the SC 10 Open system drain valve J on the collection header Figure 3 or Figure 5 If the CSVC is equipped with a second collection header open syste...

Page 15: ...steam generatorgenerates saturated steam which dissolves and flushes contaminants from the sample cylinders 18 Allow the wet cycle to run for the appropriate amount of time The time required to completely clean the sample cylinders is dependent on the set temperature of the steam generator the waterinlet pressure the type of contaminant s and the numberof sample cylinders 19 Once the sample cylind...

Page 16: ...dry cycle to run until the SCs are clean The time required to completely clean the sample cylinders is dependent on the set temperature of the steam generator the waterinlet pressure the type of contaminant s and the numberof sample cylinders 24 Once the sample cylinders are considered clean in accordance with the end user s specifications close steam inlet valve A Figure 3 This ends the dry cycle...

Page 17: ...sts Figure 5 The flex hoses will be HOT 32 Open steam header isolation valve C and steam inlet valve A to relieve pressure in the steam header Figure 3 or Figure 5 33 Once pressure has been relieved from the steam header close steam inlet valve A Figure 3 or Figure 4 34 Welker recommends a daily blowdown of the steam generator Refer to the Installation Operation and Maintenance IOM Manual for the ...

Page 18: ...43 Turn OFF the vacuum pump 44 Close steam inlet valve D Figure 3 or Figure 5 45 Disconnect the SCs from the CSVC If applicable install the quick connects to the corresponding quick connect rests Figure 5 The flex hoses will be HOT 46 Open collection header isolation valve I Figure 3 or Figure 4 47 Open steam header isolation valve C and steam inlet valve A to relieve pressure in the steam header ...

Page 19: ...cant from the seals as it may adversely affect analytical instrument results Forsample exposed seals Welkerrecommends non hydrocarbon based lubricants such as Krytox Fornon sample exposed seals Welkerrecommends eithernon hydrocarbon based lubricants orsilicone based lubricants such as Molykote 111 Afterthe seals are installed the outerdiameterof shafts and innerdiameterof cylinders may be lubricat...

Page 20: ...nstructions Propersteam separatorand steam trap maintenance is essential to a steam system Faulty steam traps not only waste energy but also can contribute to pipe erosion due to poorwaterquality and contaminants allowed to pass downstream A poor maintenance program will increase energy losses decrease reliability reduce steam quality and may affect production downtime The frequency of inspection ...

Page 21: ...s Welker IOM V245 l McMaster Carr Supply Company Extra Flexible Nylon Tubing Welker IOM V248 l McMaster Carr Supply Company Red Steam Hose Welker IOM V247 l McMaster Carr Supply Company Super High Pressure Check Valves Welker IOM V251 l Swagelok Hose and Flexible Tubing Welker IOM V176 l Swagelok One Piece Instrumentation Ball Valves 40G Series and 40 Series Welker IOM V085 l Swagelok Quick Connec...

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