Weber Ultrasonics SONIC DIGITAL HS MD Operating Manual Download

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Operating manual - part no.: M21201WUGB
Date of operating manual: 19.01.2015
Version of operating manual: 005

Operating manual

Ultrasonic DIN rail generator

SONIC DIGITAL HS

Versions MD

MFD

MULTI PURPOSE

Summary of Contents for SONIC DIGITAL HS MD

Page 1: ...Operating manual part no M21201WUGB Date of operating manual 19 01 2015 Version of operating manual 005 Operating manual EN Ultrasonic DIN rail generator SONIC DIGITAL HS Versions MD MFD MULTI PURPOSE...

Page 2: ...d cases We reserve the right to make changes without giving prior notice The original document was published in German the official language of the manufacturer All translations are copies of the orig...

Page 3: ...ting personnel 10 2 6 Environmental protection and emissions 11 3 Warranty 12 3 1 Exclusion of warranty 12 4 EU Declaration of Conformity 13 5 Generator description 14 5 1 Housing 15 5 1 1 Housing of...

Page 4: ...e 39 11 5 Repair work 39 12 Life cycle 40 12 1 Transport 40 12 1 1 Safety 40 12 1 2 Packaging 40 12 2 Positioning and installing 41 12 2 1 Unpacking and cleaning 41 12 2 2 Checking the delivery for co...

Page 5: ...for innovation high quality and customer proximity Thanks to our innovative portfolio of high grade products for ultrasonic cleaning ul trasonic welding and special applications we have become one of...

Page 6: ...sembly A high degree of process stability consistent welding quality and cutting performance thanks to electronic amplitude control and optimised software 1 3 Purpose of the ultrasonic welding generat...

Page 7: ...s with which it was supplied No claims of any kind with regard to other products purchased may be derived from it or its contents These operating instructions are valid for Type HS MD MFD 1 4 1 Type...

Page 8: ...duction SONIC DIGITAL HS MD MFD 4 With the following power outputs 400 to 2000 Watt With the following options 20 30 35 36 and 40 kHz Standard software MD or SONIC FULL DIGITAL software welding versio...

Page 9: ...r notice that may deviate from the information stated in this operating manual 1 5 2 Target groups This operating manual is aimed at Assembly staff Operating staff Maintenance staff NOTE Read the safe...

Page 10: ...well as harm to the environment Important information failure to comply results in loss of warranty or guarantee Additional information to aid understanding 1 5 6 Pictograms and safety instructions Pl...

Page 11: ...generator at the end user operating personnel are responsible for correct operation of the unit Trained and instructed maintenance personnel at the end user installation person nel carry out all insta...

Page 12: ...NOTE Observe the warnings attached to the ultrasonic generator Prior to assembly disassembly of the ultrasonic generator or changing a fuse de energise or disconnect the ultrasonic generator and swit...

Page 13: ...ction Choosing ultrasonic frequencies Choosing the equipment generators etc with regard to power output frequency and material Programming of processing sequences appropriate to the workpiece Workflow...

Page 14: ...ecks and procedures Always avoid any working methods that could affect health and safety Use the ultrasonic generator only for the intended purpose Use personal protective equipment and devices safety...

Page 15: ...rsonal protective equipment Noise The transducers activated by the ultra sonic genera tors may exceed a sound level of 75dB A when operated at full load Soundproofing Hearing protection Vapours For ce...

Page 16: ...sed by improper operation use of the equipment other than the purpose for which it was designed improper alterations or modifications made without prior authorisation from the manufacturer damage caus...

Page 17: ...Germany Product Ultrasonic generators Type HS MD MFD Authorised person for documentation Ralf Seidl Conformity with other directives 2014 30 EU of February 26 2014 EMC guideline Applied harmonised sta...

Page 18: ...e corresponding transducers generate the ultrasonic waves The intensity frequency duration and amplitude can all be controlled The oscillation amplitude can also be matched to the intended application...

Page 19: ...ng protection class I The housing is suitable for installation on type 35 7 and 35 15 DIN rails Two installation positions are generally possible All connection cables on the generator are pluggable F...

Page 20: ...odel HS MD MFD Fig 3 Housing top panel generator HS 1 Ventilation openings 2 Mains connection 3 Converter connection Fig 4 Housing bottom panel generator HS 1 15 pole interface socket 2 9 pole interfa...

Page 21: ...NGER Voltage is applied to the converter connection during operation ultrasonic output Risk of serious injury due to electrical voltage Do not touch Switch off the generator and disconnect it from the...

Page 22: ...for HF DA and ERROR 10 D RS485 option inverting input D with Software 6 xx 11 Nominal Open collector output for nominal value 12 FAN ON Control output 12 Volt when fan is running 13 FS 24V Remote cont...

Page 23: ...the ultrasonic generator has been switched on via either of the FS 24V or FS GND signals or the ON OFF button of the MCU or via the TEST button on the front panel and is emitting HF voltage i e there...

Page 24: ...al HIGH When limit values are activated the generator operates outside the limit values Signal LOW When limit values are activated the generator operates within the limit values D SUB PIN 12 When the...

Page 25: ...ce 1 or 2 0 2 Bit 2 Input with valence 4 or 2 2 3 GND Common reference point earth GND 4 NC Not assigned Do not connect anything 5 NC Not assigned Do not connect anything 6 Bit 1 Input with valence 2...

Page 26: ...the PIN value 0 is added instead By applying a voltage of between 15V and 24V value 2 is added to the other three bits If GND is applied to the PIN value 0 is added instead By applying a voltage of be...

Page 27: ...ions 10 xx include a separate interface for the RS485 connection In software version 6 xx the interface is realised via the 15 pole D SUB plug PIN Signalname Funktion 2 GND Common reference point eart...

Page 28: ...such that it is not possible to operate the devices safely they must not be put into operation INFO The generator can get very hot during operation If the generator cannot dissipate this heat suffici...

Page 29: ...and connection 25 6 1 Installation DIN rail generators are usually fitted with the broad side against the DIN rail The models HS fit onto standard rails Fig 8 Dimensioning mm for fitting variant broa...

Page 30: ...lso be fitted with the narrow side against the DIN rail To do so please use the optional angled adapter for 90 offset installation INFO For installation you will require the optional angled adapter fo...

Page 31: ...kers as back up fuses we recommend the use of tripping characteristic K 6 3 1 Supply ratings The mains voltage and frequency must match the nominal values stated in the manual or on the rating plate 6...

Page 32: ...tor HS MD MFD 1 TEST button 2 Green LED POWER display mains voltage 3 Green LED HF display high frequency 4 Red LED ERROR display fault 5 Socket for external control unit Press the TEST button switche...

Page 33: ...s button employs a push function so the function only remains active while the button is held down and then ends when the button is released Via the interface Ultrasonic output can be activated by app...

Page 34: ...7 4 Setting up programming and controlling the ultrasonic generator You will need an external control unit and the corresponding software Version MFD MCU software version MU 1 01 or higher Version MD...

Page 35: ...500 W 1 650 VA 2 000 W 2 200 VA Maximum output 400 W 600 W 800 W 1 000 W 1 200W 1 500 W 2 000W Fuse protection HS1000 MT 10 A E 250V HS2000 F 16 A E 250V All other models F 10 A H 250V 3 pole Phoenix...

Page 36: ...malfunctions The POWER display remains unlit No supply voltage Check and if necessary re establish the voltage Check and if necessary repair the back up fuses Supply voltage is present Generator is d...

Page 37: ...oo low too high Check and correct the pressure Please refer to the operating manual provided with the software Power output set too low Adjust power output Transducer system is defective Replace the t...

Page 38: ...vated FUNCTION LED lights up in blue or AUX2 LED lights up in yellow the time for the ultrasonic output is incorrectly set in the TIMER function the TIMER function is set to INTERVAL or SINGLE RUN Dea...

Page 39: ...Activate deactivate the external output setting Please refer to the chapter The SETTINGS menu Options Control assignment in the operating manual for the software Generator outputs HF but a malfunctio...

Page 40: ...authorised staff to alter parameters regularly maintaining equipment The operator bears responsibility for ensuring that the complete system is in proper working order as well as for organising and ex...

Page 41: ...sents a risk to life Before cleaning the equipment switch off all equipment Before replacing fuses disconnect all equipment from the power supply 11 2 Care and maintenance The ultrasonic generators do...

Page 42: ...inks or narrow bends Tighten the transducer connections again Re lay the transducer cables replace the transducer cables in the event of breaks Weekly Clean the equipment with a damp cloth Monthly Che...

Page 43: ...nnect the connection cables to the cover of the housing if necessary 5 Defective fuses must only be replaced by fuses of the specified type and nominal current 6 Reestablish all connections and close...

Page 44: ...Transport the ultrasonic unit in such a way that it is protected against fall ing mechanical pressure and shocks The ultrasonic unit must be transported and handled with care 12 1 2 Packaging The cho...

Page 45: ...avoid extended periods of outdoor storage as environmental influences can soil and potentially even damage the ultrasonic equipment The correct functioning of the system is then no longer ensured do...

Page 46: ...ich ensures that it is protected from moisture water and steam aggressive vapours and chemically contaminated ambient air alkaline environments direct sunlight UV light and heat maximum ambient temper...

Page 47: ...llation or integration of the ultrasonic generator into a total system the data in the installation drawing must be observed 1 Install the individual ultrasonic generators components in line with the...

Page 48: ...le standards directives and guidelines 12 3 2 Ultrasound supply All ultrasound connections at the place of installation must comply with the applica ble standards directives and guidelines Please comp...

Page 49: ...power supply clean and service all system components protect all system components against corrosion NOTE Following a period of temporary decommissioning the equipment must be recommissioned 12 6 Deco...

Page 50: ...staff who must operate in compliance with national laws regulations and safe ty provisions ATTENTION Dispose of system components in accordance with the national regulations Information can be obtaine...

Page 51: ...ter having carefully read the operating instructions call our service hotline Please have the following information to hand to help us answer your questions quickly Device type and serial number You f...

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