Waterous Eclipse ES, Installation Instructions Manual

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Eclipse
TM
ES CAFSystem with
CX Series Fire Pumps
Installation Instructions
Form No.
F-1031
Section
3028
Issue Date
07/23/09
Rev. Date
2/14/20
Table of Contents
Safety Information ............................................................. 2 Lubrication:
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Pump Transmission ...................................................... 19
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3, 4
Installation:
Mounting:
Air Compressor............................................................. 19
Electrical Wiring:
Compressor:
Clearances Required for Maintenance . . . . . . . . . . . . . . 5 Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
CX Series Fire Pump ...................................................... 6 Power to Compressor Relay Panel . . . . . . . . . . . . . . . . 21
Compressor: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Air Clutch Engage Switch . . . . . . . . . . . . . . . . . . . . . . . . 21
General Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
“Throttle Ready" Interlock Loop . . . . . . . . . . . . . . . . . . . 22
Dimensions of Components ........................................ 7
Oil and Water Line Schematic .................................... 8 Electric Auto-Sync Panel:
Wiring to Relay Panel . . . . . . . . . . . . . . . . . . . . . . . . . 23
Air Filter ...................................................................... 9
Oil Sump and Oil Temperature Sensor ..................... 10 Schematic ................................................................ 24
Air Clutch Solenoids ...................................................... 25
Air/Oil Separator ....................................................... 11 Air Discharge Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . 26
Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Compressor Overheat Light and Alarm ......................... 27
Wye Strainer for Oil Cooler Water Line . . . . . . . . . . 13 Compressor Oil Temperature Gauge . . . . . . . . . . . . . . 27
Compressor Panel Components:
Oil Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . 28
Electric Auto-Sync Panel .............................................. 14 Suggested Third Party Components
Oil Temperature Gauge ................................................ 14 Air Flow Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Master Air Pressure Gauge .......................................... 14 Master Air Pressure Gauge .............................................. 29
Panel Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Air Lines Between Components . . . . . . . . . . . . . . . . . . . . . 29
Compressor Air Connections: Hydraulic Lines Between Components . . . . . . . . . . . . . . . 29
Air Line Schematic ........................................................ 15 CAFS Discharge Components . . . . . . . . . . . . . . . . . . . 29, 30
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Initial Power-Up ............................................................... 31
Master Air Pressure Gauge .......................................... 15 Calibration:
Air Clutch Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Control Air Circuit Schematic ............................................. 32
Air Distribution Ports ..................................................... 17 Electric Auto-Sync System ................................................ 33
Water Drains: Control Air Circuit Calibration . . . . . . . . . . . . . . . . . . . . . . . 33
Oil Cooler ...................................................................... 18 Control Air Circuit Component Locations ........................... 34
Fire Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . 35-37
Foam System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Note: Discard shipping brackets. Not to be used to mount pump.
Waterous Company 125 Hardman Avenue South, South St. Paul, Minnesota 55075 USA (651) 450-5000
Instructions subject to change without notice.