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FIREPLACE PRODUCTS INTERNATIONAL LTD.  6988 Venture St., Delta, BC  Canada, V4G 1H4

WARNING:
If the information in these instructions are not followed exactly,
a fire or explosion may result causing property damage,
personal injury or loss of life.

FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.

Installation and service must be performed by a qualified
installer, service agency or the gas supplier.

FOR YOUR SAFETY
What to do if you smell gas:

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Do not try to light any appliance

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Do not touch any electrical switch:
do not use any phone in your
building.

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Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.

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If you  cannot reach your gas
supplier, call the fire department.

908-804

MODELS:      E63-NG1 Natural Gas       E63-LP1 Propane

Tested by:

Installer: Please complete the details on the back cover

and leave this manual with the homeowner.

Homeowner: Please keep these instructions for future reference.

05/29/03

EMERALD Vented Gas Heater

Owners &

Installation Manual

WATERFORD

Fine Porcelain Enamel, Cast Iron Stoves from Ireland

Summary of Contents for EMERALD E63-NG1

Page 1: ...ier FOR YOUR SAFETY What to do if you smell gas Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department 908 804 MODELS E63 NG1 Natural Gas E63 LP1 Propane Tested by Installer Please compl...

Page 2: ...his series has been approved by Warnock Hersey for both safety and efficiency As it also bears ourownmark itpromisestoprovideyouwitheconomy comfortandsecurityformanytroublefreeyears tofollow Pleasetakeamomentnowtoacquaintyourselfwiththeseinstructionsandthemanyfeatures of your Waterford Gas Stove Minor imperfections such as blisters seeds or thin flaws visible in this product are not defects These ...

Page 3: ...ance 18 Valve Maintenance 18 Parts List 20 Warranty Warranty 23 Safety Label Safety Label 4 Installation General Installation Information 6 Installation Checklist 6 Minimum Clearances to Combustibles 7 Optional Fan Installation 7 Draft Hood 8 High Elevation 8 Venting 8 Venting Requirements 8 Vent Terminations 8 Installation into Existing Woodstove Flue System 8 Gas Connection 9 System Data 9 Aerat...

Page 4: ...ave printed a copy of the contents here for your review The safety label is located on the inside of the drop down pedestal door NOTE Waterford units are constantly being improved Checkthelabelontheunitandifthere is a difference the label on the unit is the correct one SAFETY LABEL Copy of the Safety Label for the E63 NG1 Natural Gas ...

Page 5: ...tate of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appli ances individual manual shut off must be a t handle type valve ...

Page 6: ...liance installation must conform with local codes or in the absence of local codes with the current Canadian or Nation al Gas Codes CAN1 B149 or ANSI 223 1 Installation Codes 2 The appliance when installed must be elec trically grounded in accordance with local codes or in the absence of local codes with the current National Electrical Code ANSI NFPA 70 or CSA C22 1 Canadian Electrical Code 3 This...

Page 7: ...nutes 2 If required adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 20 min to stabilize CAUTION Any alteration to the product that causes sooting or carboning or that results in damage is not the responsibil ity of the manufacturer CLEARANCES TO COMBUSTIBLES The clearances listed below are MINIMUM dis tances Measure the clearance to both the a...

Page 8: ... If this switch shuts the unit down it indicates a drafting problem that must be identified and rectified without delay the thermally activated switch must never be bypassed or disconnected as a hazardous or deadly condition can result Venting Requirements A four inch diameter vent is required B Vent Class A or Masonry with an approved liner are all acceptable For cosmetic or aesthetic pur poses 6...

Page 9: ...supply or altitude The aeration adjustment gears are located on the right side of the burner box and can be accessed from the side To adjust the aeration use the allen key to turn the turning gear which will adjust the air shut ter Open the air shutter for a blue flame or close it for a yellower flame This adjustment is performed by a qualified installer The factory setting should be sufficient fo...

Page 10: ...ilot assembly is now accessible for steps 6 to 11 Note Use a magnetic type screwdriver if possible 6 Remove and discard the 3 pressure regu lator mounting screws A pressure reg ulator tower B and diaphragm C 7 Insure that the rubber gasket D is properly positioned and install the new HI LO pres sure regulator assembly to the valve using the new screws E supplied with the kit Tighten screws securel...

Page 11: ... a magnetic type screwdriver if possible INSTALLATION E63 E65 Conversion Decal 908 175 Burner Orifice 9 Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit 10 Remove burner orifice with a 1 2 wrench and discard Use a wrench to hold on to the elbow behind the orifice 11 Reinstall new burner orifice LP stamped 50 and tighten 12 Reverse steps 4 to 2 13 Attach...

Page 12: ...Right Log Part 902 020 b Front Left Log Part 902 021 c Rear log Part 902 022 d Embers Part 902 151 1 bag e Lava Part 902 154 1 bag Part 560 935 for the set of three logs 1 Remove the logs from the box and carefully unwrap them The logs are fragile handle with care DO NOT FORCE into position 2 Place the rear log carefully sliding it down onto the pins with the flat side of the log facing the back o...

Page 13: ...t this point 14 GA 16 GA 18 GA 20 GA 22 GA 50 Ft 32 Ft 20 Ft 12 Ft 9 Ft Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System Wire Size Max Length Thermostat Wire Table 4 Place the grill into position on the front of the door center it in the front viewing area and use the grill clips to hold it in place 5 Tighten the screws on the grill clips 6 Replace the glass and secu...

Page 14: ...ing that results in damage to the exterior facia is not the responsibility of the manufacturer This heater does not require a 120V A C supply for operation In case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation Caution Ensure that the wires do not touch any hot surfaces ...

Page 15: ...sation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up OPERATING INSTRUCTIONS Beforeoperatingthisappliance proceedthrough the following check list 1 Read and understand these Instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 ...

Page 16: ...ety information above on this label 1 Push in gas control knob slightly and turn clockwise to OFF Knob cannotbeturnedfrom PILOT to OFF unless knob is pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counter clockwise to PI...

Page 17: ...check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified service person 5 The appliance and venting system must be inspected before use and at least annually by a qualified field service person to en sure that the flow of combustion and ven tilation air is n...

Page 18: ...that is available from your Waterford dealer To re place the gasket follow this procedure 1 Open the front door see instructions above in Glass Replacement 1 2 Remove the existing gasket and clean its channel with a scraper or wire brush 3 Lay a thin bead of gasket cement the entire length of the channel 4 Lay the gasket in the channel with sufficient pressure that it stays in place Trim the exces...

Page 19: ...move pilot nut with an 11 mm wrench 16 Remove valve to orifice nut with a 5 8 wrench 17 Remove inlet pipe with pipe wrench Note orientation of 90o elbow 18 Remove two 2 phillips head M5 screws on each side of the valve 19 Remove valve and remove gas out 90o brass fitting Note orientation of fitting INSTALLING VALVE ASSEMBLY 1 To install a new valve assembly reverse instructions for removing valve ...

Page 20: ... 020 RearPanel 35 260 037 Rear Control Panel 36 910 241 Burner ON OFF Switch 37 Hole Plug 0 375 38 630 021 Fan Access Panel 39 910 233 Fan Auto On Off Thermodisc 41 730 517 Fan Assembly Option 910 331 P Fan Blower 43 910 330 Fan Speed Control 120 V 904 569 Knob Fan Speed Control 120 V 910 794 Power Cord 120 V 45 560 071 Firebox Baffle 46 260 535 Heat Exchanger Assy 47 Firebox Heatshield 48 Top Hea...

Page 21: ...flame Natural Gas 910 035 Pilot Assy S I T 3 flame Propane 73 Burner Box 74 260 565 Air Shutter Gear Assy Female 75 560 935 Log Set 78 651 580 Burner Assy NG LP 79 Base Plate 80 260 565 Air Shutter Gear Assembly Female 81 904 565 Hex Key 3 16 AF 82 260 042 Valve Gasket 83 Air Shutter Gear Assembly Male 84 948 042 Hinge for Valve Access Door 85 260 056 Valve Access Door 86 W420011 Leg 91 Screw 8 x ...

Page 22: ...______________________________________________________ ______________________________________________________ _______________________________________________________________ ___________________________________________________________ __________________________________________________________ ____________________________________________________________ ______________________________________________...

Page 23: ...nce the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out on your Waterford product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be de...

Page 24: ..._______________ Serial No _________________________________________________________ Printed in Canada Waterford fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door Waterford Irish Stoves is pleased to extend this Limited Lifetime Warranty to the original purchaser o...

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