Wallenstein EU5000E Operator'S Manual Download

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PORTABLE GENERATOR

MODEL EU7200E, EU6000 &

EU5000E

OPERATOR'S MANUAL

EU7200E

EU5000E

Summary of Contents for EU5000E

Page 1: ...PORTABLE GENERATOR MODEL EU7200E EU6000 EU5000E OPERATOR S MANUAL EU7200E EU5000E ...

Page 2: ...nearest Authorized Repair Centre or distributer Only these locations are authorized to make repairs to the product or affect the replacement of defective parts which will be done at no charge within a reasonable time after the receipt of the product Unit or parts should be returned at the customer s expense to the nearest repair location or Authorized Service Centre Damage in transit is not covere...

Page 3: ...dealer and the customer at the time of deliv ery Customer s Name Dealer Name Address Address City State Province Code City State Province Code Phone Number Phone Number Contact Name Model Serial Number Delivery Date I have thoroughly instructed the buyer on the above described equipment which review included the Op erator s Manual content equipment care adjustments safe operation and applicable wa...

Page 4: ...on The serial number plates are located where indicated Please mark the numbers in the spaces provided for easy reference SERIAL NUMBER LOCATION Model Number _ ____________________________________________________ Generator Serial Number ____________________________________________ Engine Serial Number _ _____________________________________________ EU5000E EU6000 ...

Page 5: ...y 7 2 10 Battery Safety 7 2 11 Gas Motor Safety 8 2 12 Employee Sign Off Form 9 3 Safety Sign Locations 10 4 Assembling 12 5 Operation 14 5 1 To the New Operator or Owner 14 5 2 Machine Components 15 5 3 Machine Break In 16 5 4 Pre Operation Checklist 16 5 5 Controls 17 5 6 Field Operation 19 5 7 Moving 24 5 8 Storage 25 6 Service and Maintenance 26 6 1 Service 26 6 2 Maintenance 31 7 Troubleshoot...

Page 6: ...tion Maintenance and Trouble Shooting information contained within the Operator s Manual This manual covers the Wallenstein Portable Generator Models EU5000 EU5000E EU6000 EU6000E and EU7200E Use the Table of Contents or Index as a guide to locate required information Keep this manual handy for frequent reference and to pass on to new operators or owners Call your Wallenstein dealer or the Distrib...

Page 7: ...9 9283 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for func tional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and ...

Page 8: ...the using and maintenance procedures and related SAFETY information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices that should be used while using the Portable Genera tor Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a work ing pa...

Page 9: ...llowed to work with this equipment Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained...

Page 10: ...n all new personnel and review instruc tions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understood all using and safety instructions is not qualified to use the machine An untrained operator exposes himself and bystanders to possible serious in jury or death If the elderly are assisting with th...

Page 11: ...erly positioned ad justed and in good operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condi tion 2 6 MAINTENANCE SAFETY 1 Good maintenance is your responsibility Poor maintenance is an invitation to trouble 2 Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate l...

Page 12: ...Never allow children or unauthorized people to operate or be around this machine 13 Keep the working area clean and free of de bris to prevent tripping Operate only on level ground 14 Do not cover the generator while in operation Overheating can result in damaged equip ment 15 For storage do not cover the generator until it has cooled down completely 16 The ambient temperature should not exceed 10...

Page 13: ...gine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DONOToperateenginewithoutamuffler Inspect periodically and replace if necessary If engine is equipped with a muffler deflector inspect pe riodically and replace if necessary with correct deflector 17 DO NOT operate engine with an accumulati...

Page 14: ...yone else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment We feel that an untrained operator is unqualified to use this machine A sign off sheet is provided for your record keeping to show that all personnel who will be working...

Page 15: ...ctors and shields before starting and operating Do not connect the generator to a commercial power line Do not operate with damaged or defective extension cords or power cords Never operate any electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventila tion The exhaust fumes contain carbon monoxide a poisonous odorless invisible gas Prolonged expo...

Page 16: ...our authorized dealer The types of safety signs and locations on the equipment are shown in the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY EU5000E EU6000 EU7200E A B A B A B ...

Page 17: ...ssembling the machine W h e n t h e m a c h i n e i s s h i p p e d follow this procedure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 Movethemachinetotheassemblyarea Be sure there is sufficient clearance to access the machine from all sides 3 Open the carton 4 Use a hoist or a crane to lift the unit out of its carton Fig 1 TYPICAL Fig ...

Page 18: ...n b Bring a battery to the machine c Lay out components d Position battery in its tray e Install the anchor posts and top brack ets Snug up tightly f Attach cables to battery posts and tighten to their specified torque Fig 3 BATTERY Typical Shipping Lay Out Battery Posts Bracket Cables ...

Page 19: ...e starting Review safety instructions annually Stop and disable engine remove ignition key and place in your pocket and wait for all mov ing parts to stop before servicing adjusting or repairing To prevent electrical shocks do not operate this generator in the rain or with wet hands It should be grounded in damp or highly conduc tive conditions Close and secure all guards deflectors and shields be...

Page 20: ...ngine B Fuel Tank C Battery D Control Panel E Pull Start F 120 V Outlets G 240 V Outlets H Circuit Breaker J Generator K Ignition Switch The unit is designed to provide 120 V or 240 V 60 Hz power as a back up power supply at a remote location Each outlet is designed with a circuit breaker to protect against overload The generator is neutral bonded to the frame The battery and fuel tank are mounted...

Page 21: ...e nance Section 5 4 PRE OPERATION CHECKLIST Efficient and safe operation of the Wallenstein Port able Generator requires that each operator reads and understands the using procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the opera tor It is important for both the personal safety and maintaining good mechanical condition that this chec...

Page 22: ...detent position to engage the starter solenoid and start the engine Release the key when the engine starts and it will return to the RUN position b Choke This push pull knob controls the position of the choke Pull the knob out to close the choke for starting when the engine is cold Push the knob in to open the choke as the engine warms Always push the knob fully in when operating the machine c Fue...

Page 23: ... EU6000 E 240 V 25 A EU7200E 240 V 30 A d 120 Volt Circuit Breakers These push switches are used to reset the circuit break ers to the adjacent 120 Volt outlets Push the switch to reset the breaker if it is tripped e Master Breaker This two position switch controls the master breaker for the gen erator Move the switch up to engage the breaker before starting or when the breaker trips and down to d...

Page 24: ...Do not operate with damaged or defective extension cords or power cords Never oper ate any electrical equipment with damaged or defective cords Do not operate this generator in areas with poor ventilation The exhaust fumes contain carbon monoxide a poisonous odorless invisible gas Prolonged exposure can lead to unconscious ness and death Do not refuel the engine while it is in opera tion or still ...

Page 25: ...l load 5 Stopping a Turn the appliance off or unplug the electrical load b Run the engine for approximately three minutes to allow the engine to cool c Turn engine off 6 Emergency Stopping Turn the engine off if an emergency arises Correct the condition before resuming work and re starting the engine 7 Terrain The generator works well in a wide variety of operating conditions but it should always ...

Page 26: ...ance exceeds the outlet capacity the cir cuit breaker will be tripped Reduce the current draw and reset the breaker before resuming operation 10 Electrical Component Condition Always use electrical components that are in good condition Do not use electrical cords plugs and connectors that are frayed damaged cracked or not in good condition Electrical components that are not in good condition can l...

Page 27: ...d to a Keep all electrical components in good condition b Do not operate with frayed cracked or damaged parts c Ground the frame if operating in damp or wet conditions d Do not operate with wet hands 12 Circuit Breakers Each set of outlets on the electrical panel is designed with a circuit breaker to pre vent overloading the circuit If a breaker trips reduce the load before re setting the breaker ...

Page 28: ...working area neat and clean to prevent slipping and tripping Prevent accidents at the work site d Always ground the frame to minimize the chance of sparks shocks or shorts This is very important in damp wet or rainy conditions e Position the generator under cover to protect it from rain or bad weather f Do not operate when the ambient temper ature exceeds 100 F 39 C to prevent overheating g Do not...

Page 29: ... attach to the frame for moving with anAframe forklift crane or other lifting system 2 Wheel Kit Awheel kit is available to move the genera tor Place the frame into the wheel kit and move to the new location 3 Transporting Whentransportingfromlocationtolocation follow this procedure a Run the engine use the generator until the fuel tank is empty or nearly empty b Turn the fuel line off 5 7 MOVING ...

Page 30: ...ve off 5 Touchupallpaintnicksandscratchestoprevent rusting 6 Remove ignition key and store in a secure place 7 Remove the battery and store it in a cool dry area on wooden blocks or a wooden pallet Charge it monthly to maintain an adequate charge 8 It is best to store the machine inside If that is not possible cover with a waterproof tarpaulin and tie down securely 9 Store in an area away from hum...

Page 31: ...n When completing a maintenance or service function make sure all safety shields and de vices are installed before placing unit in serv ice 6 SERVICE AND MAINTENANCE 6 1 SERVICE 6 1 1 FLUIDS AND LUBRICANTS 1 Grease Use an SAE multipurpose high temperature greasewithextremepressure EP performance Also acceptable is an SAE multipurpose lithium base grease 2 Engine Oil Use an SAE 10W30 or 10W40 multi...

Page 32: ... is based on normal operating conditions Severe or unusual condi tions may require more frequent lubrication or oil changes 8 Hours or Daily 1 Check engine fluids levels a Oil level b Fuel level Fig 15 DIP STICK Typical EU5000E EU6000 EU7200E a a a b b ...

Page 33: ... 40 Hours or Weekly 1 Clean engine air cleaner 100 Hours or Monthly 1 Change engine oil a Drain plug b Fill plug Fig 16 AIR CLEANER Typical Fig 17 ENGINE EU6000 EU7200E a a a b b b EU5000E EU6000 EU7200E ...

Page 34: ...100 Hours or Monthly 2 Replace engine air cleaner Annually 1 Clean machine Fig 18 AIR CLEANER Typical Fig 19 MACHINE EU6000 EU7200E EU6000 EU7200E 29 ...

Page 35: ...tails of service Copy this page to continue record ACTION CODE CK CHECK CL CLEAN R REPLACE CH CHANGE HOURS SERVICED BY MAINTENANCE 8 Hours or Daily CK Engine Fluid Levels 40 Hours or Weekly CL Air Cleaner 100 Hours or Monthly CH Engine Oil R Air Cleaner Annually CL Machine ...

Page 36: ...w the Operator s Manual for the en gine 2 Place all controls in neutral stop engine and remove ignition key and place in pock et before maintaining 3 Remove the cover over the air cleaner 4 Remove the filter from the engine 5 Use an air house to blow the dust and de bris out of the filter 6 Install filter 7 Install and secure the cover Fig 20 AIR CLEANER Typical EU6000 EU7200E ...

Page 37: ...rm to keep the contaminants in suspension 4 Place a pan under the drain plug 5 Remove the drain plug and allow the oil to drain for 10 minutes 6 Install and tighten the drain plug 7 Dispose of the used oil in an approved container 8 Fill the crankcase with the specified oil a Drain Plug b Fill Plug 9 Run the engine for 1 2 minutes and check for oil leaks 10 If leaks are found around the drain plug...

Page 38: ...000 continuous watts of power at any type of remote location It is a simple and reliable system that requires minimal maintenance In the following section we have listed many of the problems causes and solutions to the problems that you may encounter If you encounter a problem that is difficult to solve even after having read through this trouble shooting section please call your local distributor...

Page 39: ...34 8 SPECIFICATIONS 8 1 MECHANICAL SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE ...

Page 40: ... 72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M5 M6 M8 M10 M12 M14 M16 M20 M24 M30 M36 5 3 6 10 25 50 90 140 225 435 750 1495 2600 4 2 2 4 7 18 37 66 103 166 321 553 1103 1917 1 8 4 5 9 15 35 70 125 200 310 610 1050 2100 3675 1 3 3 3 7 11 26 52 92...

Page 41: ...Safety Training 5 Sign Off Form 9 Storage Safety 7 Safety Sign Locations 10 Service and Maintenance 26 Maintenance 31 Service 26 Specifications 34 Bolt Torque 35 Mechanical 34 T Trouble Shooting 33 A Assembly 12 I Index 36 Introduction 1 O Operation 14 Controls 17 Field Operation 19 Machine Break In 16 Machine Components 15 Pre Operation Checklist 16 Moving 24 Storage 25 To the New Operator or Own...

Page 42: ...WALLENSTEIN 4144 BOOMER LINE ST CLEMENTS ON N0B 2M0 CANADA PH 519 699 9283 FAX 519 699 4146 PRINTED IN CANADA FEBRUARY 2009 PART NUMBER Z97035 ...

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