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EvoMotion 40-15 S-HE

EvoMotion 20-30 S-HE

Piston pump

EvoMotion Compact

Delivery Volume 15 cm³ - 30 cm³

B_06912

Version 10/2017

Summary of Contents for EvoMotion 20-30 S-HE

Page 1: ...EvoMotion 40 15 S HE EvoMotion 20 30 S HE Piston pump EvoMotion Compact Delivery Volume 15 cm 30 cm B_06912 Version 10 2017 ...

Page 2: ......

Page 3: ... 1 2 Safe Work Environment 12 4 1 3 Personnel Qualifications 13 4 2 Safety Instructions for Personnel 13 4 2 1 Personal Safety Equipment 13 4 2 2 Safe Handling of WAGNER Spray Devices 14 4 2 3 Grounding the Device 14 4 2 4 Product Hose 15 4 2 5 Cleaning and Flushing 16 4 2 6 Touching Hot Surfaces 16 4 2 7 Maintenance and Repair 17 4 2 8 Protective and Monitoring Equipment 17 5 DESCRIPTION 18 5 1 C...

Page 4: ...top 30 7 3 Working 31 7 4 Pressure Relief Work Interruption 32 7 5 Basic Cleaning 33 7 6 Filling with Working Material 33 8 CLEANING AND MAINTENANCE 34 8 1 Cleaning 34 8 1 1 Cleaning Personnel 34 8 1 2 Decommissioning and Cleaning 34 8 1 3 Long term Storage 34 8 2 Maintenance 35 8 2 1 Maintenance Personnel 35 8 2 2 Maintenance Instructions 35 8 2 3 Safety Checks and Maintenance Intervals 36 8 2 4 ...

Page 5: ...Spare Parts Be Ordered 45 14 2 Overview of the Pump Components 46 14 3 Overview of Spraypack 47 14 3 1 Spraypack Spare Parts 48 14 4 Air Motor 50 14 4 1 Reversing Valve 52 14 5 Fluid Section EvoMotion 40 15 54 14 6 Fluid Section EvoMotion 20 30 56 14 6 Complete Stand 58 14 8 5 Liter Tank 59 14 9 2 Liter Tank 60 15 EU DECLARATION OF CONFORMITY 61 ...

Page 6: ...NOTICES AND SYMBOLS IN THESE INSTRUCTIONS Warning instructions in this manual highlight particular dangers to users and to the device and state measures for avoiding the hazard These warning instructions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential risk Non observance can result in death or serious injury...

Page 7: ...nerator Pump or pressure tank Personnel qualifications Trained person Is instructed in the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associated with improper behavior as well as the necessa...

Page 8: ...ance with their classification in explosion class IIB WAGNER explicitly prohibits any other use The device may only be operated under the following conditions Use the device only to work with the products recommended by WAGNER Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the basis of this operating manual 2 3 FOR ...

Page 9: ...uct valves etc as indicated in Chapter 5 5 Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5 5 1 Use suitable device combinations packings valves etc Wear caused by abrasive working materials is not covered by the warranty Typical applications Fields of application Furniture industry Kitchen manufacturers Joinery Window factories St...

Page 10: ...ible product temperature This and the permissible ambient temperature can be found in Chapter 5 5 3 Technical Data Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal In an explosive atmosphere knocking or pushing metal against metal is to be avoided Do not drop the device or components Maximum surface temperature The maximum surface tempera...

Page 11: ...en in fix the leak Then fill slowly and in a controlled manner until the air has escaped Air in the pumped fluid can be caused by damaged packings Avoid operating the pump with damaged packing Ensure that the separating agent tank is filled with sufficient separating agent Periodically check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filli...

Page 12: ...ctrical devices 4 1 2 A SAFE WORK ENVIRONMENT Hazard due to dangerous fluids or vapors Severe or fatal injuries due to explosion hazard or inhalation swallowing or contact with the skin or eyes Ensure that the floor in the working area is static dissipative in accordance with EN 61340 4 1 resistance must not exceed 100 MΩ Paint mist extraction systems ventilation systems must be fitted on site acc...

Page 13: ...ation about the required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR THE PERSONNEL Always follow the information in this manual particularly the safety instructions and the warning instructions Always follow local regulations concerning occupational safety and accident prevention In electrostatics applications anyone who belongs to a risk group according to EMF Directive 2013 35 EU e g th...

Page 14: ... 500 Chapters 2 29 and 2 36 For shut down devices the check can be postponed until the next start up In the event of skin injuries caused by lacquer or flushing agents Note the lacquer or flushing agent that you have been using Consult a doctor immediately Danger due to recoil forces Actuating the trigger can causes strong recoil forces Thereby the user can lose his balance and injure himself when...

Page 15: ...ses are never run over by vehicles e g fork lift trucks or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending radii Ensure that no work is ever performed with a damaged hose Make sure that the hoses are never used to pull or move the equipment The electrical resistance of the product hose measured at both val...

Page 16: ...coating product used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and components of equipment Only electrically conductive tanks may be used for cleaning and flushing agents The tanks must be grounded An explosive gas air mixture forms in closed tanks Never spray into a closed tank when using solvents for flushing External Cleaning When c...

Page 17: ...ssories listed in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and device Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work 4 2 8 PROTECT...

Page 18: ...ion 6 up and down At the end of each stroke the compressed air is redirected by a reversing valve 9 The working material is sucked in during the downwards stroke and is continuously conveyed towards the product outlet 5 in both stroke directions 5 2 1 AIR MOTOR The air motor 1 with its pneumatic reverse 9 does not require pneumatic oil The compressed air is fed to the motor via an air regulator 11...

Page 19: ...releases the excess pressure As well as handling pressure limits the valve is also used as a pressure relief valve for the air motor 2 7 C_HE_00011 Procedure 1 Close ball valve 2 2 Pull the ring on the safety valve 7 and hold it until the pressure in the air motor has been equalized 5 4 INCLUDED ITEMS Pneumatic piston pump Fluid section Air motor Connection elements The standard equipment includes...

Page 20: ...ess steel Stainless steel Static seals EPDM Packings PE T Ultra high molecular weight polyethylene Polytetrafluorethylene PTFE 5 5 2 RECOMMENDED PACKINGS WAGNER packings for this device Product Color Ultra high molecular weight polyethylene transparent PTFE white Each product has the following properties which influence the packings Designation PE T Mechanical stability good poor Friction coeffici...

Page 21: ...87 psi per double stroke 3 9 0 14 Air motor piston diameter 80 3 15 Air motor piston stroke 60 2 4 Sound pressure level at maximum permissible air pressure 72 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure 69 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure 65 Product inlet outside thread Hopper M36 2 Product outlet outside thread NPS 1 4 Product outlet inside thread G 1 4 Weig...

Page 22: ...HE 5 5 4 DIMENSIONS AND CONNECTIONS B_06914 E F G H B D C A EvoMotion 40 15 compact A 470 18 50 B 510 20 08 C 998 39 29 D 641 25 24 E M36 2 F NPSM 1 4 18 G G 1 4 H G 1 4 EvoMotion 20 30 compact A 470 18 50 B 510 20 08 C 1050 41 33 D 693 27 28 E M36 2 F NPSM 1 4 18 G G 1 4 H G 1 4 ...

Page 23: ...ir pressure C_00054 EvoMotion 40 15 compact Product pressure Air consumption Product flow water A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure Stroke frequency min A 0 120 12 1740 60 6 870 30 3 435 0 10 20 30 40 50 60 0 1 80 0 47 1 50 0 39 1 20 0 31 0 90 0 23 0 60 0 16 0 30 0 08 0 B C bar MPa psi nl min scfm l min gpm B C 150 15 2176 A ...

Page 24: ...or pressure relief valve 4 6 3 1 2 2 5 7 B_06915 1 2 C_HE_00018 Ball valve positions Designation 1 Open working position 2 Closed The air motor can still be under pressure 5 6 2 RETURN VALVE 3 1 4 C_HE_00012 Installing a return valve is absolutely necessary for carrying out a complete depressurization of the pump see Chapter 7 4 The suitable return valves ball valves return pipes and hoses for the...

Page 25: ...fter it is installed and commissioned 6 2 STORAGE CONDITIONS Until the point of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F and 140 F The relative air humidity at the storage location must be between 10 and 95 without conde...

Page 26: ...s for this pump can be found in the Wagner accessories catalogue The nozzles must be selected according to the gun instructions The pump 1 is already pre mounted on a frame at the factory Procedure 1 Mount the return valve 4 for pressure relief or product circulation Notice To ensure enough space for assembly the return valve must be assembled in open position image shows closed position 2 Connect...

Page 27: ...r hose 6 5 3 PRODUCT SUPPLY LINES DANGER Bursting hose bursting threaded joints Danger to life from injection of product Ensure that the hose material is chemically resistant to the sprayed products Ensure that the spray gun fittings and product hose between the device and the spray gun are suitable for the pressure generated in the device Ensure that the following information can be seen on the h...

Page 28: ... Spraying stand 16 mm2 AWG 6 Safe operation of the pump is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route Procedure 1 Screw on grounding cable with eyelet 2 Clamp the grounding cable clip to a grounding connection on site 3 Ground the other parts of the system to an on site grounding connection Ex zone All devices and equipment must be suita...

Page 29: ... separating agent in accordance with Chapter Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible residues must be flushed out of the circuits with a solvent flushing agent before commissioning Fill the empty device with flushing agent in accordance with Chapter 8 2 5 Pressure tightness test WARNING Overpressure Risk of inj...

Page 30: ...he potential risks associated with improper behavior as well as the necessary protective devices and measures Before work commences the operating personnel must receive appropriate system training 7 2 EMERGENCY STOP In the case of unforeseen occurrences Close ball valve 2 Open the safety valve 7 until the piston pump is entirely depressurized Relieve the product conveying parts of pressure via the...

Page 31: ...ning was carried out in accordance with Chapter 6 7 1 Visual check personal safety equipment grounding and all devices ready to use 2 Secure spray gun and insert nozzle into the spray gun 3 Close return valve 3 4 Slowly open the ball valve 2 5 Set required working pressure on the pressure regulator 1 6 Optimize spray pattern in accordance with the spray gun s operating manual 7 Start work process ...

Page 32: ...re 3 1 4 C_HE_00012 1 Close the spray gun 2 Close the ball valve 4 image shown in closed position 3 Depressurize the spraying system by either removing the spray gun or opening the return valve 3 4 Close and secure the spray gun 5 Open and close the return valve 3 to completely depressurize the system Pressure relief of the air in case of longer work interruptions B_05360 2 10 1 Carry out pressure...

Page 33: ...o that the pump runs smoothly 6 Feed until the tank 6 is empty Flushing via the return valve 7 Fill cleaning agent into the tank 6 8 Perform steps 4 6 9 Flush the system until the cleaning agent that flows into the tank 5 is clean 10 Close ball valve 2 11 As soon as there is no pressure remaining in the spraying system close the return valve 3 Flushing via spray gun 12 Point the spray gun 9 withou...

Page 34: ... 7 4 2 Carry out the basic flushing Chapter 7 5 3 Empty system in a controlled manner Chapter 8 2 4 4 Service spray gun in accordance to its operating instructions 5 Clean and check the suction system and the suction filter 6 Clean the outside of the system 7 Fully assemble the system 8 Check fill level of the separating agent Chapter 8 2 3 1 9 Fill the system with flushing agent in accordance wit...

Page 35: ...trained person may carry out repairs and replace parts Use only WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation S...

Page 36: ...ld be checked by an expert e g WAGNER service technician for their safe working conditions as required and at least every 12 months For shut down devices the examination can be suspended until the next start up 8 2 3 1 FILLING WITH SEPARATING AGENT NOTICE Piston pump dry run High wear damage to the packings Paint or solvent can escape if the seals are dry Ensure that the separating agent tank is f...

Page 37: ...operator must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept Undamaged complete hoses are to be replaced when one of the two following intervals has been exceeded 6 years from the date of the hose crimping see fitting embossing 10 years from the date of the hose imprinting Fitting embossing Meaning xx...

Page 38: ... 3 Open return valve 3 4 Slowly open the ball valve 2 5 Slowly turn air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 05 MPa 0 5 bar 7 25 psi 6 Be ready for the switch from working material to air Turn down pressure regulator 1 far enough that the pump is still running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi 7 As soon as working material is no...

Page 39: ...0 MPa 0 bar 0 psi 5 Open return valve 3 6 Slowly open the ball valve 2 7 Slowly turn the air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi Be ready to switch from air to working material and prevent back spray 8 Close ball valve 2 as soon as pure working material starts coming from the return tube 4 9 Close return valve 3...

Page 40: ...ith a light layer of oil Poor spray pattern See the gun instructions Irregular pump operation spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Clean pump If necessary leave it to soak in cleaning agent Foreign body in suction valve Dismantle suction valve housing clean and c...

Page 41: ...signed to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work Before Repair Work Flush and clean the system Chapte...

Page 42: ...he hands salt water Perform cleaning and mounting tasks wearing gloves 10 5 ASSEMBLY OF THE DEVICE In Chapter 14 the order numbers for device spare parts can be found as well as for wearing parts such as seals Defective parts O rings and seal sets must always be replaced Use greases and glues in accordance with Chapter 14 Observe torque specifications in accordance with Chapter 14 Assembly aids Or...

Page 43: ...perform a leak test on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached Close pump outlet In each position forward stroke and reverse stroke let sit for 0 5 1 minutes and listen for audible blowing off When the air supply is turned off a drop in pressure must be watched for Check seal of foll...

Page 44: ... 7 40 15 20 30 Designation Order no Order no 1 U6S40015HEB U6S20030HEB Pump EM 40 15S HE complete 2 340265 5 lt tank included in the device 3 340429 5 lt tank cover included in the device 4 2344741 2 lt tank optional 5 2334472 Ball valve R1 4 G1 4 PN350 CS 6 2329046 Return hose DN6 PN310 G1 4 PA 7 9992831 Loctite 542 ...

Page 45: ...e parts lists Wearing parts Wearing parts are not included in the warranty terms Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment available however as additional extra Explanation of order no column Item not available as spare part Position does not exist DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER...

Page 46: ...018060 Air motor M80 EM 2 2 U2B015AI03 U2B030AI02 Fluid section 3 1 A359 71C A359 71CA Motor pump spacer 4 4 K307 62B H1166 62 Spacer 5 1 G7039 05 Rod motor protection 6 1 L118 06A O ring EPDM 7 1 E0092 62A Pump mounting plate 8 4 H124 62 H092 62 Tie rod D10x231 9 8 9920106 K506 62 Washer A10 5 10 4 3136398 K129 62 Socket screw M10x16 11 1 M294 00 M339 00 Fast fitting D 1 8x8 Wearing part Included...

Page 47: ...PACK 6 4 3 5 2 1 B_05362 40 15 20 30 Designation Order no Order no 1 1 2350603 2365818 Spraypack with GM 4700 AC 2 1 U6S40015HEB U6S20030HEB Spraypack spare parts see Chapter 14 3 1 3 1 2313585 GM 4700AC 4 1 2313497 Air cap HV plus 5 1 2309706 AC hose DN4 PN270 1 4 NPS 7 5m 6 1 379413 Nozzle ACF3000 13 40 ...

Page 48: ...ORDER NUMBER 2351778 EvoMotion 40 15 S HE EvoMotion 20 30 S HE 14 3 1SPRAYPACK SPARE PARTS LIST 13 25 C_HE_00001 22 21 20 23 17 12 19 18 16 14 15 11 24 29 8 9 10 4 2 5 1 6 7 3 26 28 27 32 20Nm 14 7 lbft 33 33 33 30 31 33 ...

Page 49: ... 00 Reduction 3 8 1 4 13 2 M214 04 Fitting 1 8 14 2 P936 00 Pressure gauge 15 2 M215 04 Fitting 1 4 16 2 P123 00 Air pressure release valve 1 4 17 1 E3385 62A Air regulators bracket 18 1 M623 12 Cap 1 4 19 1 M404 00G Seal 20 1 M279 00 Socket 1 4 21 2 L212 06 O ring NBR 22 1 T139 01 Air pressure reducer manifold 23 3 M404 00 Hollow screw 1 4 24 1 B0461 03A B0461 03 Nipple 25 1 H261 03 Contact sprin...

Page 50: ...n 20 30 S HE 14 4 AIR MOTOR B_03431 28 2 3 4 5 6 7 9 10 7 11 12 13 14 1 13 3 15 17 18 19 20 21 22 25 23 24 20 Nm 14 7 lbft 35 Nm 25 8 lbft 30 Nm 22 lbft 4 5 Nm 3 3 lbft 30 16 27 29 30 29 8 20 29 29 29 27 29 Notice In this unit the motor is mounted in upside down position ...

Page 51: ...0 EM 15 1 T616 00C Motor flange complete M80 EM at bottom 16 1 P498 00KNE Reversing valve ISO N 1 for spare parts list see Chapter 14 4 1 17 1 367258 Grounding complete 18 1 L403 06 Rod seal 19 1 T703 00 Sensor below M80 20 2 K606 02 Lock washer for shaft 21 1 A160 01A Washer 22 1 369290 Pilot valve 23 1 M294 00 Quick fitting D 1 8X8 24 2 H505 07 Silencer 25 1 M294 00 Quick fitting D 1 8X8 27 1 99...

Page 52: ...ORDER NUMBER 2351778 EvoMotion 40 15 S HE EvoMotion 20 30 S HE 14 4 1REVERSING VALVE B_03139 1 2 3 4 Order no Designation 1 1 P498 00 Reversing valve 2 6 9971123 O ring 3 1 P521 00 Reversing valve seal 4 2 P520 00 Damper ...

Page 53: ...53 ...

Page 54: ...Motion 40 15 S HE EvoMotion 20 30 S HE 14 5 FLUID SECTION EVOMOTION 40 15 6 C_HE_00003 7 1 8 10 9 2 6 15 3 11 5 28 12 13 14 27 29 26 22 4 21 18 19 17 16 20 23 24 25 30Nm 22 1 lbft 8Nm 5 9 lbft 30Nm 22 1 lbft 30 30Nm 22 1 lbft 15Nm 11 lbft 31 30 ...

Page 55: ...1 03 Thrust bearing exterior part 15 3 K126 62 Socket screw M5x70 16 1 L170 06 O ring EPDM 17 1 B0554 62 Stop ring 18 1 A169 03 Rod valve body 19 1 K801 03 Ball 20 1 H288 03 Contact spring 21 1 B0552 03 Delivery spring guide 22 1 H204 03 Spring 23 1 T9037 00HE Packing 24 1 A172 03 Thrust bearing exterior part 25 1 A171 03 Thrust bearing interior part 26 1 B0557 03 Rod seal washer 27 1 L487 08 Rod ...

Page 56: ...7 ORDER NUMBER 2351778 EvoMotion 40 15 S HE EvoMotion 20 30 S HE 14 6 FLUID SECTION EVOMOTION 20 30 B_05361 6 8 10 11 5 1 9 2 7 6 13 15 3 16 12 28 27 29 24 25 26 22 4 14 20 18 21 19 30 23 30Nm 22 1 lbft 15Nm 11 lbft 17 ...

Page 57: ... 00G Packing 13 1 K640 02 O ring 14 1 A114 03 Support ring plate 15 3 K1063 62 Hexagon socket cylinder head screw 16 1 B0099 03 Ring 17 1 9992609 Anti seize paste 18 1 A155 03 Valve screw 19 1 K802 03 Ball 20 1 H256 03 Spring 21 1 B0688 03 Delivery spring guide 22 1 H203 03 Spring 23 1 T920 00D Packing 24 1 L112 06 O ring 25 1 B0689 03 Washer 26 1 L114 06 O ring 27 1 L458 08 Rod seal 28 1 B0690 62...

Page 58: ... 9 7 4 Order no Designation 1 1 E3107 92C Frame left 2 1 E3107 92B Frame right 3 1 H1156 62 Rod 4 4 R204 07 Plug 5 2 9900309 Hexagon socket head cap screw M8x40 6 4 R244 07 Plastic support 7 4 9900389 Hexagon socket head cap screw M6x45 8 4 3155404 Contact washer M08 9 5 9910204 Self locking hexagon nut M6 10 1 H009 62 Gun hook ...

Page 59: ... 8 5 LT TANK B_05095 2 5 4 3 6 1 Part no Designation 1 1 2344505 Hopper set Ex 5 L 1 3 gal 2 2 9902313 Cylinder self tapping screw 3 1 3756 Filter disk mesh 0 4 mm 0 02 inch 1 37607 Filter disk mesh 0 8 mm 0 03 inch 4 1 340265 Hopper Ex 5 1 340429 Cover 6 2 9920314 Washer Wearing part ...

Page 60: ...3 5 Order no Designation 1 1 2320844 Union nut with bayonet 2 1 2321426 Low pressure mini ball valve G1 2 3 1 2341277 2 lt tank 4 1 2341532 Cover 5 2 2321676 Sieve insert SPA easy line 6 1 2320888 Cone connector preassembled 7 1 9990623 Protection plug 8 1 2320922 Sealing sleeve 9 1 2347181 Assembly manual Wearing part ...

Page 61: ...06 A1 2010 EN 809 1998 A1 2009 AC 2010 EN 1127 1 2011 EN ISO 4413 2010 EN ISO 80079 36 2016 EN ISO 4414 2010 EN ISO 80079 37 2016 EN ISO 13732 1 2008 EN ISO IEC 80079 34 2011 EN 14462 2015 Applied national technical standards and specifications in particular DGUV regulation 100 500 Chapter 2 29 and Chapter 2 36 Identification EU Declaration of Conformity The EU Declaration of Conformity is enclose...

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Page 64: ...ts liquid wagner group com wagner_it_va wagner group com www wagner group com CERTI F I E D Document No 11171186 Version B Order no 2351778 Edition 10 2017 ...

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