WAGNER 505 Owner'S Manual Download

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PRINTED IN THE U. S. A.

Form No. 0270993-11/93

505

HIGH PERFORMANCE
AIRLESS SPRAYER

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Wagner Technical Service

1-800-328-8251

Hours: Weekdays: 8:00 - 4:30 Central Time

Weekends: 9:00 - 4:00 Central Time

OWNER'S MANUAL

Easy Does It From Set Up to Clean Up

Spray

Short Term Storage

Clean Up

Set Pressure

Optional Hopper Accessory

Maintenance

Prepare to Prime

Attach Suction Set

Prime Pump

Attach Paint Hose

Read Warnings

Assemble Cart

Attach Tip to Gun

Attach Return Hose

Summary of Contents for 505

Page 1: ...ct Call us first for answers fast Wagner Technical Service 1 800 328 8251 Hours Weekdays 8 00 4 30 Central Time Weekends 9 00 4 00 Central Time OWNER S MANUAL Easy Does It From Set Up to Clean Up Spra...

Page 2: ...g of its components is necessary Read and follow this instruction manual carefully for proper operating instructions maintenance and safety information Specifications Weight 27 lbs 12 kg Capacity Up t...

Page 3: ...njuries Notes Gives important information which should be given special attention CAUTION THIS UNIT IS PROVIDED WITH A THERMALLY PROTECTED AUTOMATIC RESET IF AN OVERLOAD OCCURS THE THERMALLY PROTECTED...

Page 4: ...or cleaning the system Refer to Cleaning Instructions DO NOT TREAT AS A SIMPLE CUT Injection can lead to amputation See a physician im mediately NOTE TO PHYSICIAN Injection into the skin isatraumatici...

Page 5: ...arcing parts which emit sparks Do not spray paints and other inflammable fluids which have a flashpoint below 21 C 70 F Flashpoint is the temperature at which a fluid begins giving off a sufficient am...

Page 6: ...l instructions and safety precautions before oper ating Comply with all appropriate local state and national codes governing ventilation fire prevention and opera tion The United States Government Saf...

Page 7: ...if it will not fit the outlet have the proper outlet installed by a qualified electrician This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like plug illustrate...

Page 8: ...g counterclockwise 2 Turn PRIMING KNOB to PRIME A position 3 Trigger gun to remove any pressure which may still be in the hose place NEVER trigger gun unless tip is completely turned to the spray or u...

Page 9: ...embly is required to get your Wagner 505 Airless Sprayer ready to go You will need two adjustable wrenches a screw driver and a pair of pliers NOTE Sprayer should remain unplugged during assembly 1 Sl...

Page 10: ...spray or unclog position Always engage trigger lock before removing replacing or cleaning tip POSSIBLE INJECTION HAZARD Do not spray with 3 Check seal alignment by removing tip and inspecting tip gua...

Page 11: ...t using an adjustable wrench to tighten firmly See illustration above 2 Attach gun to other end of high pressure hose Tighten securely with two adjustable wrenches See Figure 10 Figure 9 Fastening Ret...

Page 12: ...with the eraser end of a pencil or screwdriver it should move up and down about 1 16 inch Continue until water or oil is sucked into unit This will assist in wetting the moving parts and breaking loos...

Page 13: ...return tube in paint See Figure 16 1 Make sure the PRESSURE CONTROL KNOB is at its lowest setting counterclockwise See Figure 18 Figure 16 Place Suction Tube and Return Tube in Paint 3 Set paint bucke...

Page 14: ...ssure Control Knob CAUTION the priming knob Failure to do so may cause damage to the paint pump diaphragm Always reduce pressure to zero before changing the position of CAUTION Knob is still on spray...

Page 15: ...ting PrimeA Spray B Knob Figure 22 Priming Knob Setting 5 Unlock SPRAY GUN TRIGGER LOCK by turning lock down toward the bottom of the handle Figure 4 6 Trigger spray gun to bleed air out of hose 7 Whe...

Page 16: ...face This means moving your entire arm back and forth rather than just flexing your wrist See Figures 25 and 26 4 Keep the spray gun perpendicular to the surface otherwise one end of the pattern will...

Page 17: ...f Procedure 8 If you expect to be gone more than 1 hour follow the short term clean up procedure SPRAYING Approximately 10 to 12 Inches If Spray Tip Becomes Clogged The spray gun is equipped with a re...

Page 18: ...Unscrew filter housing using adjustable wrench on the nut at the bottom of the housing 4 Remove filter being sure not to lose the spring and sealing washer which is located in the bottom of the filte...

Page 19: ...al the bag shut See Figure 34 Figure 34 Place Gun in Sealed Bag CLEAN UP 4 Place the sprayer in a safe place out of the sun for short term storage Figure 36 Test on scrap material 1 Remove the gun fro...

Page 20: ...int bucket 5 Set PRESSURE CONTROL KNOB counterclock wise back to minimum pressure Trigger gun to relieve pressure and lock gun 6 Remove spray tip and guard washer and let soak in warm water or appropr...

Page 21: ...unit off 19 Remove tip assembly Raise the suction set above the cleaning solution Turn unit on turn to spray B B B B B increase pressure and allow suction tube to run dry 20 Remove large suction tube...

Page 22: ...B to distribute oil Replace large suction tube to inlet valve Figure 43 Fill Inlet Valve With Oil Figure 44 Remove And Clean Filter 25 Wipe entire unit hose and gun with a damp cloth to remove accumul...

Page 23: ...ve Itmaybeoccasionallynecessarytoremoveandcleanthe outlet valve or replace normal wear parts inside the valve See Figures 47 and Figure 48 1 Remove outlet cap with adjustable wrench Figure 47 Removing...

Page 24: ...s with a thin coat of light oil Tighten the valve seat securely with the 6 millimeter hexagonal wrench then drop in the valve ball Re insert the spring and replace the cap being sure the copper washer...

Page 25: ...r or appropriate solvent If necessary use a nylon or natural bristle brush dipped in solvent or soapy water 3 Wash the hopper thoroughly using soapy water for latex paint the appropriate solvent with...

Page 26: ...parts Prime spray valve plugged Take to Wagner Authorized Service Center or dirty Inlet valve worn or damaged Clean or replace Diaphragm problem Take to Wagner Authorized Service Center Hydraulic oil...

Page 27: ...e tip filter Spray tip in Clean position Put tip in Spray position Paint tailing Pressure is set too low Increase pressure Gun tip or suction filter plugged Clean filters Suction tube loose at Tighten...

Page 28: ...Washer Lock 4 4 9810111 Nut Wing 2 5 0270356 Cart Assembly 1 6 0270359 Wheel 2 ITEM PART NO DESCRIPTION QTY 1 2 3 4 5 6 7 4 3 8 9 10 11 9 7 0275728 Cap Hub 2 8 0270358 Bracket Pail 1 9 9800117 Bolt 1...

Page 29: ...6mm Carbide 1 6 0090348 Seat Ball Outlet Assembly 1 Parts Diagram Paint Pump Assembly 1 2 7 6 5 4 3 8 3 10 11 12 CAUTION an Authorized Wagner Service Center Never remove these four bolts Take to 9 7 0...

Page 30: ...0621 Washer 1 10 0088715 Fitting Return Hose 1 11 0089096 Clamp 1 12 0270363 Tubing Return 1 1 0270133 Suction Tube Complete 1 Includes Items 2 thru 10 2 0090622 Nut Suction 1 3 0281314 Elbow Adapter...

Page 31: ...Enamel 0154683 Reversible Tip Heavy Latex 0154693 Reversible Tip Repair Kit 0155206 Roller Cover 9 x 3 8 Nap 0155208 Roller Cover 9 x 3 4 Nap 0088009 Hydraulic Oil quart 0088010 Hydraulic Oil gallon...

Page 32: ...4 Seal Nylon 5 0089692 Housing Filter 6 0089959 Filter Item Part No Description 3 4 5 2 6 1 9 10 7 8 7 0293303 Guide Hose 8 0154782 Tip 011 Oil based materials 0154783 Tip 013 Oil based latex paints a...

Page 33: ...POSE IS LIMITED TO 30 DAYS FOR PROFESSIONAL RENTAL USE AND ONE YEAR FOR HOME USE FROM DATE OF PURCHASE WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND W...

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