WAGNER 0241623 Operating Manual Download | Manualshive

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08/2008 0241886

http://www.wagner-group.com

Operating Manual

HiCoat-ED Pump

DANGER

High Voltage!

Turn power off

before servicing!

CAUTION

Read rules for safe

operation and

instructions

carefully!

C

E R T I F I E D

D

IN

ISO 900

1

1
2
3
...
»

Summary of Contents for 0241623

Page 1: ...41886 http www wagner group com Operating Manual HiCoat ED Pump DANGER High Voltage Turn power off before servicing CAUTION Read rules for safe operation and instructions carefully C E R T I F I E D DIN ISO 900 1 ...

Page 2: ... powder feeding in manual as well as automatic powder coating systems All types of coating powder can be processed with the HiCoat ED Pump A choice of two HiCoat ED Pumps is available HiCoat ED Pump P HiCoat ED Pump F The HiCoat ED Pump P is connected to control units with pressure regulator The HiCoat ED Pump F on the other hand is connected to control units which regulate compressed air quantity...

Page 3: ... quantity 7 2 3 Performing a color change 9 2 3 1 HiCoat ED Pump F 9 2 3 2 HiCoat ED Pump P 10 3 Maintenance and cleaning 11 3 1 Dismantling the collector nozzle 11 3 2 Checking the collector nozzle for wear 12 3 3 Disposal 13 4 Rectification of malfunctions 13 5 Spare parts lists and accessories 14 5 1 How to order spare parts 14 5 2 Spare parts list HiCoat ED Pump F 15 5 3 Spare parts list HiCoa...

Page 4: ...r attention to the parts marked by the following symbols Follow the instructions exactly in the interests of both your own safety and the correct functioning of the unit Warning This symbol draws attention to the fact that if the operating instructions working instructions prescribed working sequences etc are not followed exactly this can lead to injury or even fatal accidents Caution This symbol ...

Page 5: ...ers and to the prevalent local laws on the environment when disposing of waste coating powder Repairs may only be carried out by trained tech nicians and may never be carried out in an explosion hazardous area Guideline 94 9 EG The device is suited for the applications it was designed for even in explosion hazard areas General safety rules Wear suitable work clothing Use breathing protection or a ...

Page 6: ...as illustrated in chapter 5 4 Special accessories This hose is equipped with an integrated grounding wire which contributes greatly to preventing powder charging 1 2 PI_01 Conductive collector nozzle Powder hose with grounding wire Conductive nut 2 1 2 Grounding The HiCoat ED Pump must be fitted with a grounding cable in application modes The grounding cable must be connected to the rear side of t...

Page 7: ...of thumb for setting the HiCoat ED Pump Feed air quantity The greater the feed air quantity the larger the powder output quantity Overall air quantity The greater the overall air quantity the smaller the powder output quantity This means The ratio of the feed air quantity to the overall air quantity is determined by the powder output quantity Hint The achievable powder output depends on a number o...

Page 8: ...optimally powder output quantity lies between the range 30 180g min 1 HiCoat ED Pump Powder hose inside diameter 8 mm Overall air quantity 2 5 Nm3 h This setting is recommended for increased coating quality Powder hose length 6 m Powder hose length 12 m Feed air Nm3 h Powder output quantity g min Powder output quantity g min 1 0 30 10 1 5 105 40 2 0 155 95 2 5 190 135 2 HiCoat ED Pump Powder hose ...

Page 9: ...135 3 0 280 215 3 5 320 250 2 3 Performing a color change Hint When changing colors all powder transporting components must be cleaned thoroughly 2 3 1 HiCoat ED Pump F The control unit with AFC technology for the HiCoat ED Pump F is switched to automatic purging The HiCoat ED Pump is completely cleared of residual powder during this procedure Please consult Wagner Service if the control unit is n...

Page 10: ...nipple F for the feed air and coupling D for the dosage air from the HiCoat ED Pump P 4 Pull the HiCoat ED Pump P out of the injector connection 5 Blow through the HiCoat ED Pump P from the powder intake A with spurts of compressed air and clear of all powder residue or deposits 6 Connect the powder feed hose S plug in nipple F for the feed air and coupling D for the dosage air to the HiCoat ED Pu...

Page 11: ...onger intervals and examined for wear Proceed as follows 1 Disconnect all air connections and powder hoses F D S from the HiCoat ED Pump P and remove from the injector holder on the powder container 2 Loosen the outer nut 1 and remove the collector nozzle 2 from the injector housing 5 3 Clean the injector housing blow out with compressed air 4 Loosen the collector nozzle check it for wear and repl...

Page 12: ...ngs are located according to the specific quality demands good worn Collector nozzle 0241229 Testing gauge 0241929 Push the testing gauge into the collector nozzle right up to the limit stop This collector nozzle is not worn new collector nozzle This collector nozzle is worn and must be exchanged Push the cleaned or new collector nozzle into the housing right up to the limit stop Push the outer nu...

Page 13: ... way Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way Please ask your local Wagner service center or dealer for details or contact us direct 4 Rectification of malfunctions Malfunction Cause Remedy Insufficient powder delivery Collector nozzle clogged Collector nozzle worn Leak be...

Page 14: ... and unserviceable parts are replaced in accordance with our General Terms and Con ditions of Delivery In order to be able to guarantee safe and smooth spare parts delivery the following informa tion is necessary Invoicing address Delivery address Name of contact persons for check back Type of delivery Quantity ordered article number and designation ...

Page 15: ... Item Article No Article No 0241624 HiCoat ED Pump F 1 0241229 Collector nozzle low air 2 0241479 Hose sleeve 9 3 0241466 Outer nut 4 0241930 Injector nozzle LA ET 5 0241460 Spring check valve 7 9970149 Sealing ring 8 9992709 Quick release plug 9 9992710 Quick release socket 10 9970150 Sealing ring 11 9974023 O ring conductive Wearing part ...

Page 16: ...0241623 HiCoat ED Pump P 1 0241229 Collector nozzle low air 2 0241479 Hose sleeve 9 3 0241466 Outer nut 4 0241930 Injector nozzle LA ET 5 0241460 Spring check valve 6 0241461 Spring check valve with orifice marked in black 7 9970149 Sealing ring 8 9992709 Quick release plug 9 9992710 Quick release socket 10 9970150 Sealing ring 11 9974023 O ring conductive Wearing part ...

Page 17: ...se adapter D9 D10 including hose 9987080 inside diameter 10 mm for connecting the powder hose D8 or D9 to a manual or automatic gun 0351798 Special hose Inside diameter 8 mm available by the meter 0351794 Special hose Inside diameter 9 mm available by the meter 9987080 Special hose Inside diameter 10 mm available by the meter 0264245 Grounding cable with 4 mm bunch plug 0 5 m long second cable end...

Page 18: ...epair performed by anyone other than a Wagner authorized service center or 3 Damages or defects caused by or related to abrasion corrosion abuse misuse negligence accident normal wear faulty installation or tampering in a manner which impairs normal operation Limitation of remedies IN NO CASE SHALL WAGNER BE LIABLE FOR ANY INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES OR LOSS INCLUDING TRANSPORTATIO...

Page 19: ...roup com info wagnersystemen nl Belgium Denmark Estee Industries WAGNER Industrial Solution Scandinavia AB WISS Leenbeekstraat 9 Kabingatan 28 B 9770 Kruishoutem S 25467 Helsingborg Phone 32 9 3885410 Phone 46 42 150020 Fax 32 9 3885440 Fax 46 42 150035 info estee industries com info wagner industri com Sweden WAGNER Industrial Solutions Scandinavia AB Skolgatan 61 Sverige 56831 Skillingaryd Phone...

Page 20: ...ersh public8 sta net cn France Wagner Division Solutions Industrielles Parc Gutenberg Bâtiment F 8 voie la Cardon F 91127 PALAISEAU Cedex Phone 33 1 825 011111 Fax 33 1 69194655 Division solutionsindustrielles wagner france fr Italy Spain WAGNER Itep S p A WAGNER Spraytech Iberia S A Via Santa Vecchia 109 P O Boc 132 Crtra N 340 KM 1245 4 I 22049 Valmadrera LC E 08750 Molins de Rei Barcelona Phone...

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