WACON AquaInform Sycon 2500 Operating Manual Download

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on-line water hardness monitor

DocomentCode:: Wacon_Sycon 2500_oprerational manual_2010-10-01_GB

Summary of Contents for AquaInform Sycon 2500

Page 1: ...on line water hardness monitor DocomentCode Wacon_Sycon 2500_oprerational manual_2010 10 01_GB O P E R A T I O N M A N U A L...

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Page 3: ...for reference when operating the Limit Analyser system Operate the system only in accordance with the instructions given in this manual Under no circumstances whatsoever will we be liable for damages...

Page 4: ...4 15 16 17 CHAPTER 3 INSTALLATION AND COMMISSIONING 3 1 INSTALLATION REQUIREMENTS 3 2 INSTRUCTION FOR INSTALLATION 3 3 MOUNTING IN 4 STEPS TERMINAL CONNECTION TABLE INSTRUCTION FOR WIRING AND CONNECTI...

Page 5: ...HANGING OF SPARE PARTS CHANGING OF INDICATOR BOTTLE CHANGING OF REPLACEMENT PARTS 38 CHAPTER 6 DIAGNOSTIC FUNCTION TEST OF LED CONTROL BUTTON DIP SWITCH POTENTIOMETER RELAY 1 2 SOLENOID VALVE AKTOR LE...

Page 6: ...e water Retry Cycle Control monitoring 4 min after first detection of hardness leakage digital Input Potential free switch e g for connecting timer or flow monitor no analysis if break contact is open...

Page 7: ...in the process water Proper operation can only be guaranteed with the manufacturer s recommended indicators and spare parts Changes to the electrical connections and the programming should only be per...

Page 8: ...symbol indicates a potential danger to persons mortal danger risk of injury A safety notice with warning triangle DANGER points out that risks to plant machinery materials environment and people are...

Page 9: ...uction make sure that all the materials tools and other equipment required for the execution of maintenance or repair work are removed from the work area any leaked fluids were removed all safety devi...

Page 10: ...The installation of the device includes the following Install the system in accordance with the following sequence So you save time and avoid damaging the plant which can lead to malfunction Mounting...

Page 11: ...enclosure 300 W 300 L 190 D mm Mass app 2 0 kg Monitoring capabilities Evaluation method via the colorimetric method Limit value alarm is defined by the indicator used bottles volume 500 ml Total Har...

Page 12: ...operly stored not opened cool dark After opening bottles should be used within twelve months Sample waters with temperatures over 45 C must be chilled down before analysis colour reaction in mixing ch...

Page 13: ...0 5 5 0 BAR 1 2 BAR RECOMMENDED MAGNETIC STIRRER WATER TREATMENT PLANT E G SOFTENER CONTROL UNIT INDICATOR BOTTLE 500 ML DOSING PUMP DOSING PLUG WATER OUTLET PLUG OPTICAL PATH WITH LIGHT SOURCE AND RE...

Page 14: ...CONTROL BUTTONS START STARTING ANALYSIS MANUALLY FLUSH RINSING MIXING CHAMBER MANUALLY INDICATOR DOSING INDICATOR MANUALLY RESET QUIT ALARM NEW INDICATOR BOTTLE LED DISPLAY EVALUATION RESULT GREEN GO...

Page 15: ...33 090713 33 090716 33 090 701 measuring chamber 33 090 710 actuator of magnetic stirrer 33 090 711 inlet plug 33 090 712 outlet plug 33 090 713 aktor LED 33 090 716 dosing plug SPARE PARTS NOT PICTUR...

Page 16: ...causes coloration of the sample water in accordance with the hardness components of the water Indicators are calibrated to change colour at certain limit values For a list of available indicators plea...

Page 17: ...arm function When it is evaluated that there is a hardness leakage an alarm is issued by switching a potential free relay This remote alarm output may be used to send an alarm remotely or sounds a buz...

Page 18: ...ion Boiler houses running in BOB operation require a qualitative monitoring of water hardness in boiler feed water according to the technical guideline TRD 604 Technische Regeln f r Dampfkessel publis...

Page 19: ...ipped with suitable suppressors e g RC element varistor diode etc If the analyser could be influenced by external devices with high electro magnetic interference levels these effects should be reduced...

Page 20: ...it can be mounted without the brackets from the rear on a plate M6 For hole spacing see page 24 In both variants avoid direct sunlight and strong artificial light sources disturbance of the optical pa...

Page 21: ...ter o u tp u t m a x 2 3 0 V 2 A p ic tu red p o sitio n o f REL1 a n d REL2 w a rn in g REL1 in ca se o f lim it exc eed ed REL2 in c a se o f d evic e m a lfu n c tio n d e v ic e c u rren tle s s...

Page 22: ...E L 2 8 11 1 2 1 3 1 4 PE PE N 1 p o w er in p ro tective ea rth p o w er o u t w a ter o u tp u t a la rm o u tp u t a n a lyse s sto p L1 n 1 l1 n c n c n o n o 9 1 0 1 2 3 5 4 6 7 8 11 1 2 1 3 1 4...

Page 23: ...pter 3 page 12 only use original indicator of type H25 in round 500ml bottle risk of pollution When handling the indicator take care that your eyes your skin and your clothes do not come into contact...

Page 24: ...t enclosure Fig 3 4 wall mounting with standard enclosure 2 7 2 3 0 0 M 6 d 6 5 2 4 3 0 0 2 7 2 3 2 0 FLOW DIRECTION OF WATER SAMPLE OPEN FUNNEL ATMOSPHERIC PRESSURE d 4 2 6 0 1 0 0 2 7 6 x2 7 6 2 0 0...

Page 25: ...with analysis stpo alarm is active and must be quit manually the left red LED flashes until reset button is pressed It will be no further analysis carried out in the selected interval until the alarm...

Page 26: ...ion The purpose of remote signals is to prevent a monitoring while the water softener is regenerating or the feed water is stopped Method 2 Utilizing an external timer Monitor start time and monitor s...

Page 27: ...hardness leakage and gives an alarm through a potential free relay output This contact can be used to trigger for example a regeneration of the softener The time critical and inaccurate manual analys...

Page 28: ...quality eg installation of a strainer Make sure that a sufficiently good indicator bottle is used Check the seal of the bottle for leaks and whether this is really screwed with the thread of the bott...

Page 29: ...ttings flushing time ca 2 minutes Poti app 10 00 analysis interval 10 minutes S1 OFF S2 ON retry cycle yes S3 ON relay function permanent contact without analysis stop S4 ON S5 OFF parameter total har...

Page 30: ...nner 5 mm contains app 20 ml water doubling the diameter results in a fourfold volume 10 mm app 80 ml m The flushing efficiency of the device is limited by the cross section in the inlet solenoid valv...

Page 31: ...er jumpered properly or an external signal is issued retry cycle It can be determined whether a second analysis should be carried out to verify the result of a failed test by utilising the retry funct...

Page 32: ...s is carried out in set interval measuring parameter The analyser can be used to limit monitoring of different water parameters The relevant limit is determined by the type of indicator used available...

Page 33: ...DICATOR and RESET button at the same time WARNING I run reset function only when replace empty bottle by a full one page 41 step 3 flood measuring chamber with water Press the FLUSH button until the m...

Page 34: ...red the limit has been exceeded the relay REL 1 has not yet activated retry cycle 4 red flashing the limit has been exceeded and the relay REL 1 has activated green red analysis activ 1 yellow the LED...

Page 35: ...the given limit in connection with the flashing red display analysis results The relay REL 1 limit exceeded is active 1b red fashing red Analysis result red flashing alarm red The display lights perma...

Page 36: ...fault relay was deleted blue red alarm message malfunction of device 3a red flushing alarm message red flushing the LED display signals a malfunction of device incorrect zero transmission or incorrect...

Page 37: ...mber without an analysis process INDIKATOR de aerate dosing pump By pressing the button INDICATOR you can turn on the peristaltic pump at any time to add indicator or to de aerate the hose pipe system...

Page 38: ...to open the control box in order to carry out maintenance WARNING In the case of an open cover of the control box A 230 V AC is applied to terminal blocks 1 6 and depending on the wiring to the relay...

Page 39: ...switch power off MAINTENANCE STEP 1 INDICATOR CHANGE CARTRIDGE OF PERISTALTIC PUMP After app 6 month the pump cartridge with hose pipe should be replaced because the the terminal clutch wears out and...

Page 40: ...h button By opening the solenoid valve the measuring chamber drains almost completely collect leaking water in the bucket switch off the unit again 4 Pull the locking pins out of the holes and pull th...

Page 41: ...carefully screw bottle cap by turning When you are installing pay attention to a correct position of the screw and the adapter 3 de aerate the indicator hose pipe fill measuring chamber with water pr...

Page 42: ...s tools screw driver cup or small bucket cleaning set prior to SWITCH OFF THE UNIT maintenance press power switch off MAINTENANCE STEPS 1 TO 3 refer to page 39 MAINTENANCE STEP 2B CHANGE HOSE PIPES AN...

Page 43: ...t inlet connector 4 Install the new valve in reverse order order no 33 090 014 REPLACEMENT OF AGITATOR 1 Disconnect power and open the lid of the control 2 Remove cable connections 3 Unscrew the mount...

Page 44: ...ed lid oft the main control unit Control buttons are used while device is opened The relay function is tested while device is opened WARNING In the case of an open cover of the control box A 230 V AC...

Page 45: ...fter 1 st pressing the START button the LED lights are reviewed One after another light up 1 GREEN ANALYSIS GOOD 2 RED ANALYSIS BAD 3 YELLOW ANALYSIS ACTIVE 4 BLUE LACK OF INDICATOR 5 RED ALARM MESSAG...

Page 46: ...S2 YELLOW S3 BLUE S4 RED S5 GREEN YELLOW S6 GREEN BLUE S7 GREEN RED S8 YELLOW BLUE S9 YELLOW RED DIAGNOSIS 4 4 X START CHECK POTENTIOMETER FOR FLUSH TIME After 4 th pressing the START button the poten...

Page 47: ...d off DIAGNOSIS 7 7 X START CHECK SOLENOID VALVE After 7 th pressing the START button the inlet solenoid valve is reviewed The yellow LED will flash and the solenoid valve every second will switched o...

Page 48: ...close the lid of the control box before running through diagnosis step 12 and 13 DIAGNOSIS 12 12 X START FLUSH CHECK ZERO TRANSMISSION After 12 th pressing the START button the function of zero transm...

Page 49: ...ose a drop of indicator into the filled measuring chamber If the water hardness of your water sample is lower than the color change point of the limit indicator used the left green LED flashes water s...

Page 50: ...8 0 357 0 1783 English degree 1 e 0 798 1 1 43 14 3 0 285 0 142 Franch degree 1 fH 0 56 0 702 1 10 0 2 0 1 ppm CaCO3 USA 1 ppm 0 056 0 07 0 1 1 0 02 0 01 mval l earth alkaline metals 1 mval l 2 8 3 51...

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Page 52: ...heim Eduard Ahlborn Str 1 Germany Tel 49 0 5121 28 126 50 Fax 49 0 5121 28 126 99 info wacon eu www wacon eu 2010 IN OUR CONTINUING EFFORT TO IMPROVE OUR PRODUCT INFORMATION IN THIS MANUAL MAY BE CHAN...

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