Wacker Neuson GP 2500A User Manual Download

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5200003184

0512

5 2 0 0 0 0 3 1 8 4

Operator’s Manual

Portable Generator

GP 2500A

Summary of Contents for GP 2500A

Page 1: ...5200003184 01 0512 5 2 0 0 0 0 3 1 8 4 Operator s Manual Portable Generator GP 2500A EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...your own safety and to reduce the risk of injury carefully read understand and observe all instructions described in this manual Wacker Neuson expressly reserves the right to make technical modificati...

Page 4: ...service center according to written instructions published by Wacker Neuson Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachments...

Page 5: ...ations 15 2 2 Label Meanings 15 3 Lifting and Transporting 19 4 Operation 20 4 1 Preparing the Machine for First Use 20 4 2 Refueling the Machine 21 4 3 Determining Power Requirements 22 4 4 Installat...

Page 6: ...Troubleshooting 38 7 Technical Data 39 7 1 Generator 39 7 2 Engine 40 8 Schematics 42 8 1 Wire Colors 42 8 2 Electrical Schematic Components 42 8 3 Electrical Schematic 43 9 Emission Control Systems...

Page 7: ...personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seriou...

Page 8: ...ts that are incompatible with the generator output Overloading the generator with a load that draws excessive power during either continuous running or start up Operating the generator in a manner tha...

Page 9: ...rom the machine Remain aware of changing positions and the movement of other equipment and personnel in the application area job site Be aware of the application area Do not operate the machine in are...

Page 10: ...rsonal Protective Equipment PPE while operating this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear Installing...

Page 11: ...ot enclose or cover the generator when it is in use or when it is hot Do not overload the generator The total amperage of the tools and equipment attached to the generator must not exceed the load rat...

Page 12: ...e if fuel leaks are present or the fuel lines are loose Do not run the engine near open flames Do not start the engine if fuel has spilled or a fuel odor is present Move the generator away from the sp...

Page 13: ...rate the machine with a known problem or deficiency All repairs and adjustments shall be completed by a qualified technician Turn off the machine before performing maintenance or making repairs Remain...

Page 14: ...aining this machine Close fitting work clothes that do not hinder movement Safety glasses with side shields Hearing protection Safety toed footwear In addition before servicing or maintaining the mach...

Page 15: ...Wacker Neuson machines use international pictorial labels where needed These labels are described below A DANGER Read the Operator s Manual No sparks flames or burning objects near the machine Stop th...

Page 16: ...aust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents D...

Page 17: ...roper connection of generator to a building s electrical system can allow electrical current from the generator to backfeed into utility lines This may result in electrocution of utility workers fire...

Page 18: ...ch unit Please record the infor mation found on this nameplate so it will be available should the nameplate become lost or damaged When ordering parts or request ing service information you will alway...

Page 19: ...tached securely and has enough weight bearing capacity to lift or hold the generator safely Remain aware of the location of other people nearby when lifting the generator Transporting the Machine Obse...

Page 20: ...GER Carbon monoxide Using a generator indoors CAN KILL YOU IN MINUTES Generator exhaust contains carbon monoxide CO This is a poison you cannot see or smell If you can smell the generator exhaust you...

Page 21: ...hanol blends This portable generator is not for use with gasoline ethanol blends with over 15 ethanol WARNING Fire hazard Fuel and its vapors are extremely flammable Burning fuel can cause severe burn...

Page 22: ...te The information in Approximate Starting Power Requirements is offered only as a general guideline to help you in determining power requirements for different types of equipment Check with your near...

Page 23: ...e also affects the cooling capacity of air the higher the altitude the less dense the air is and thus the lower its ability to transfer heat For every increase in altitude of 500 m 1650 ft above 1000...

Page 24: ...ocal agency having jurisdiction over electrical compliance If the generator is used at a construction site there may be additional regulations which must be observed In some areas generators are requi...

Page 25: ...ss Damaged extension cords can cause electrical shock resulting in serious injury or death DO NOT use worn bare or frayed cords Replace damaged cords immediately Use the chart below as a guide for sel...

Page 26: ...500A 26 wc_tx000447gb fm 4 9 Control Panel Ref Description Ref Description a GFI duplex receptacle 120V d GFI test button b Circuit breaker 20 Amp e GFI reset button c Duplex receptacle 120V f Engine...

Page 27: ...working Do not run generator until the problem can be corrected To restore power to receptacle push the RESET button in If the RESET button pops out during operation stop the generator and check it an...

Page 28: ...level in the engine drops too low the engine will not start 4 12 4 Fill the fuel tank with fresh regular unleaded grade gasoline DO NOT use an oil gas mixture The use of gasohol or any fuel containin...

Page 29: ...ke to the open position b1 4 13 4 Turn the engine switch to ON c1 4 13 5 Pull the starter rope d Note If the oil level in the engine is low the red LED at the engine switch will light and the engine w...

Page 30: ...breakdown or accident occurs while the machine is operating follow the procedure below 4 15 1 Stop the engine 4 15 2 Turn off the fuel supply 4 15 3 Disconnect tools from the machine 4 15 4 Allow the...

Page 31: ...he table below lists basic machine and engine maintenance Tasks designated with check marks may be performed by the operator Tasks designated with square bullet points require special training and equ...

Page 32: ...h environmental protection legislation 5 3 3 Install the drain plug 5 3 4 Fill the engine crankcase with the recommended oil up to the level of the plug opening c See section Technical Data for oil qu...

Page 33: ...es of low flash point solvents for cleaning the air cleaner A fire or explosion could result To service 5 4 1 Remove the air cleaner cover a Inspect the element b for holes or tears Replace the elemen...

Page 34: ...e Do not touch the muffler while it is hot Note Refer to section Technical Data for the recommended spark plug type and the electrode gap setting 5 5 1 Remove the spark plug and inspect it 5 5 2 Repla...

Page 35: ...35 5 6 Cleaning the Sediment Cup 5 6 1 Turn the fuel valve off 5 6 2 Remove the sediment cup a and the O ring b 5 6 3 Wash both thoroughly in a nonflammable solvent Dry and reinstall them 5 6 4 Turn...

Page 36: ...el mixture in order to comply with emission regulations The mixture is set at the factory and no adjustment should be necessary Do not attempt to remove the limiter cap The limiter cap cannot be remov...

Page 37: ...oil into the cylinder Crank the engine a few turns to distribute the oil to the inside of the cylinder walls 5 9 6 Pull the starter rope slowly until resistance is felt and leave the handle in this p...

Page 38: ...loads are disconnected from generator Spark plug is in good condition Spark plug cap is tight Engine oil level is adequate If engine starts but there is no power at receptacles check that Circuit bre...

Page 39: ...0 Continuous Output W 2250 Type Single voltage single phase Auto voltage regulator system AC Voltages Available volts phase 120 1 Frequency Hz 60 Power Factor 1 0 AC receptacles 125V GFI duplex 125V d...

Page 40: ...N Maximum rated power at rated speed kW Hp 3 6 4 8 3600 rpm Spark Plug BPR6ES W20EPR U Electrode Gap mm in 0 7 0 8 0 028 0 031 Operating Speed rpm 3600 Air Cleaner type Dry type with oil wetted foam p...

Page 41: ...GP 2500A Technical Data wc_td000190gb fm 41 Notes...

Page 42: ...lear Sh Shield P Pink W White Gr Gray LL Light blue Ref Description Ref Description Ref Description A Generator B Control Box C Engine Ref Description Ref Description 1 Main stator winding 7 Duplex re...

Page 43: ...GP 2500A Schematics wc_tx001860gb fm 43 8 3 Electrical Schematic 8 11 9 10...

Page 44: ...Schematics GP 2500A 44 wc_tx001860gb fm...

Page 45: ...time of purchase Exhaust Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under ce...

Page 46: ...ment is free of defects in materials and workmanship which would cause this engine equipment to fail to conform to EPA regulations during its warranty period Wacker Neuson is also liable for damages t...

Page 47: ...e services after the item s first scheduled replacement as listed in the maintenance section of the engine equipment operator s manual such as spark plugs and filters Incidental or consequential damag...

Page 48: ...you shall notify Wacker Neuson Product Support Department 1 800 770 0957 and you will be advised of the appropriate dealer service center where warranty repair can be performed All repairs qualifying...

Page 49: ...at no charge to you The owner shall not be charged for diagnostic labor that leads to determination that a warranted part is in fact defective provided that such diagnostic work is performed at a Wack...

Page 50: ...maintenance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment lim...

Page 51: ......

Page 52: ...02 390 Wacker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 G...

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Wacker Neuson GP 2500A, User Manual

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