GENTRON GG10000 Owner'S Manual Download

Page: 1 / 43

Summary of Contents for GG10000

Page 1: ...I EN IZIN Owner s 1 0 000 Please read and save those instructions HAVEqUESTIONS ORNEEDSERVlCE f_I h 4 _ DONOTRETURNTOSTORE PLEASE CALL TOLL FREE 888 896 6881 www GentronUSA com ...

Page 2: ...nce 19 Installation 20 Compliance 21 Specifications 22 Parts List 23 Ilk WARNING READAND UNDERSTANDALL SAFETYPRECAUTIONSIN THIS MANUAL BEFORE OPERATING FAILURE TO COMPLY WITH INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL INJURY PROPERTYDAMAGE AND OR VOIDING OFYOUR WARRANTY GENTRON PRODUCTSWILL NOT BE LIABLE FORANYDAMAGE BECAUSEOFFAILURE TO FOLLOWTHESE INSTRUCTIONS ...

Page 3: ...urn item to the retailer The product must be evaluated by an Authorized Warranty Service Center For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase Retain original cash register sales receipt as proof of purchase for warranty to work Use reasonable care in the operation and maintenance of the product as described in the Owner s Manual s Deli...

Page 4: ...ill apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIALLOSS DAMAGE OR EXPENSETHAT MAY RESULT FROM ANY DEFECTS FAILURE OR MALFUNCTION OFTHE PRODUCT IS NOT COVEREDBY THIS WARRANTY Some states do not allow the exclusion so it may not apply to you IMPLIED WARRANTIES INCLUDINGTHOSE OFMERCHANTABILITY OR FITNESSFORA PARTICULAR PURPOSE ARE LIMITED TO ONEYEAR FROM THE DATEOF ORIGINAL PURCHASE Some states do not...

Page 5: ...all of these safety instructions Be sure to retain them for future use _ WARNING Warnings indicate a certainty or strong possibility of personal injury or death if instructions are not followed _k CAUTION Cautions indicate a possibilit_j of equipment damage if instructions are not followed NOTE Notes give helpful information _k WARNING Improper operation or maintenance of this product could result...

Page 6: ...ttery powered or battery backup COalarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You could have carbon monoxide poisoning Gasoline and Oil This product requires oil and fuel Attempting to start the engine without oil will ruin the engine and void the warranty Work in well ventilated area Keep cigarettes flame...

Page 7: ...he engine and exhaust system have cooled before handling these parts Work Area Keep your work area clean and well tit Cluttered benches and dark areas invite accidents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Generators create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a ...

Page 8: ...ant electrical codes and standards before operation Do not attempt to connect or disconnect load connections while standing in water or wet or soggy ground Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body or with any non insulated conductive object Connect the generator only to a load or electrical system 110 120 volt tha...

Page 9: ...us and must be replaced Generator Use and Care Make sure the power switch is in its OFF position and disconnect the spark plug wire before making any adjustment changing accessories or storing the generator Such preventive safety measures reduce the risk of starting the generator accidentally Store idle generators out of reach of children and other untrained persons Generators are dangerous in the...

Page 10: ...roofed It should not be run outdoors without protection to the generator and wiring conduit The generator weighs 220 Ibs Two or more people should assist when moving or lifting this product Never lift the generator using the engine or alternator lifting lugs Connect lifting equipment to the frame of the generator Before lifting the generator ensure the lift rigging and supporting structure are in ...

Page 11: ... When working on or around the generator always wear protective clothing including ANSI approved safety gloves safety eye goggles and safety hat Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer Always follow and complete scheduled engine and generator maintenance Chemicals Avoid contact with hot fuel oil exhaust fumes and hot solid surfaces Avoid ...

Page 12: ...age of 200 Terminals are regular not reversed Note Using a battery not designed for this unit may void warranty Also this generator can also be started with the pull start Photos below demonstrate how to install the battery t Screw off the M6X12 bolts as shown below Open up the plate Connect battery and put in the cabin 2 Screw on one bolt to rivet the battery and screw the bolts to close up the p...

Page 13: ... any of the loose parts shown are not included with your generator Hardware Check Your Hardware Kit should include 1 2 Handles with bolts and brackets 2 4 six MSx4Ornm bolts 6rnnrn x 1 0 thread 3 4 six M8 Nuts 6rnrn x 1 0 thread 4 2 two rubber bushings with 2 nuts 5 2 two axle shafts and axle mount brackets 6 2 two washers 7 4 four cotter pins 8 8 eight bolts and nuts for the leg and the axle moun...

Page 14: ...Assembly Owner s Manual Handle Installation Install the handle bracket Connect handle with the bracket ...

Page 15: ...nwith a wrench This is whatthe leg looks like when it is installed Slide the wheels onto the axle Placea washer over the wheel The wheelsshould be installed onthe side oppositeto the handle Placea block of wood underthe generatorso that you don t haveto bold it upwhile trying to install the axle Placethe axle mount brackets Threadtwo bolts through the frameand through the axle mounting plates Thre...

Page 16: ...tomotive detergent oil SAE lOW 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range SAE Viscosity Grades j r J 20 0 20 40 60 80 IO0 F I I I I I I I 20 10 0 I0 20 30 40 C AMBIENT TEMPERATURE Upper Level Oil Fill and Dipstick Before Starting the Generator 1 Check that the engine power switch is in...

Page 17: ...sition provides the correct fuel mixture for operation after starting and for restarting a warm engine 4 Operate the Recoil Starter Turn the key to the Run position Pull the starter grip lightly until you feel resistance then pull briskly Return the starter grip gently Pulling the starter grip operates the recoil starter to crank the engine ELECTRICSTART For Electric Start just turn the key to sta...

Page 18: ...lectrical powered tools and equipment from the generator s 120 volt AC duel outlets 4 After the engine and generator have completely cooled store generator in a safe clean dry location if not already installed Powering 12 Volt DCtools and Equipment 1 Prior to powering tools and equipment make sure the generator s rated voltage and amperage capacity 12V DC is adequate to supply all electrical loads...

Page 19: ...tor is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 4 Measure the plug gap with a feeler gauge 5 Check that the spark plug washer is in good condition 6 After the spark plug is seated tighten with a spark plug in by hand to prevent cross threading 7 After the spark plug is seated tighten with a spark plug wrench to compress the washer _ NOTE The spark plug must b...

Page 20: ...fore further use Do not use damaged equipment Before each use make sure the engine s oil and gas levels are adequate If necessary fill the crankcase until the oil level is even with the oil hill hole and or fill the fuel tank Before each use remove all debris with a soft brush rag or vacuum Lubricate all moving parts using a premium quality lightweight machine oil Oil has to be drained after the f...

Page 21: ...ath of heavy winds or snowdrifts may require the placement of a barrier for protection In normal weather conditions the air vent should face the prevailing wind direction Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it Generator placement should allow four feet of access to all sides for maintenance Place the generator as close as possibl...

Page 22: ... certificate of conformity does not cover small non road engines imported prior to the effective date of the certificate SMALL NON ROAD ENGINE FAMILY 5JDGS 3892GA This certificate of conformity is conditional upon compliance of said manufacturer with the averaging banking and trading provisions of 40 CFRPart 90 Subpart C both during and after model year production Failure to comply with these prov...

Page 23: ... 000 2 120V outlets 1 120V twistqock 1 120 240V twist lock DCElectrical 12V 8 3A Gasoline Engine Horsepower Type Displacement Oil Capacity EPA approved 15 4 cycle OHVair cooled Recoil Electric Start 420cc 1 16 quart 1 1 liter Yes Fuel Type Capacity Running Time Fuel Gauge Unleaded gasoline 6 6 gallons 8 5 hours approx on 1 2 load Included Weight Approximate Weight 220 Ibs ...

Page 24: ...E A Og JD SP GG9OOE A IO JD SP GG900E A 11 JD SP GG900E A 12 JD Description HEADCOVERCOMP BOLT HEADCOVERWASHER COMP TUBE HEAD COVERCOMP HEAD COVERPACKING FLANGEBOLT M10X 80 SPARK PLUG EXHAUST PIPE STUD BOLT CYLINDER HEADOOMP CARBURETORSTUD BOLT CYLINDER HEAD SEALING PAD DOWEL PIN 10x 12x20 Part No JF340 A 01 JF340 A 02 JF340 A 13 JF340 A 04 JF340 A 05 JF340 A 06 JF340 A 07 JF340 A 08B JF390 A 09 J...

Page 25: ...SP GG9OOE B 10 JD SP GGgOOE B 1 JD SP GG900E B 12 JD SP GG900E B 13 JD SP GG900E B 14 JO Description FLANGEBOLT M6X 14 OIL LEVEL SWITCH ASSY O RING FLANGENUT CRANKCASE BALL BEARING 6207 WASHER 8 3x 17x1 LOOKPIN 10 turn GOVERNORARM SHAFT OIL SEAL 8x 14x5 DRAIN PLUG WASHER 12turn DRAIN PLUG BOLT OIL SEAL 35x 52x8 OIL PROTECTOR Part No JF340 B 01 JF240 B 02 JF240 B 03 JF340 B 02 JF420 B 02 JF340 B 04...

Page 26: ...13 JD SP GG900E C 14 JD SP GG900E C 15 JD SP GG900E C 16 JD Description DUCTCOVER FLANGEBOLT M8 X 35 OIL SCALE OIL SCALE SEAL OIL SEAL 35x 52x8 FLANGEBOLT M8X35 CRANKCASECOVER SLIDER SHAFT GOVERNORGEAR GOVERNORGEARWASHER 6 ram SLIDER WASHER 6 ram GOVERNORSLIDER BALL BEARING 6202 BALL BEARING 6207 CRANKCASECOVERPAD DOWELPIN 8X 12 Part No JD5OOO A 01 JD5OOO A 02 JF340 C O3B JF340 C 02 JF340 B 11 JF3...

Page 27: ...ist IIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIII I II Owner s Manual CrankshaftSystemAssy 2 D APAPart No SP GG9OOE D OI JD SP GG9OOE D O2 JD Description CRANKSHAFTCOMP BALANCERWEIGHT Part No JF420 D 02 JF340 D 04 ...

Page 28: ...D SP GG9OOE E O4 JD SP GG9OOE E O5 JD SP GG9OOE E O6 JD SP GG9OOE E OT JD SP GG9OOE E O8 JD SP GG9OOE E O9 JD SP GGgOOE E IO JD Description COMPRESSION RING A COMPRESSION RING B OIL RING A OIL RING B PISTON PIN CLIP 20 turn PISTON PISTON PIN CONNECTINGROD CONNECTINGCOVER CONNECTINGROD BOLT Part No JF420 E 01 JF420 E 02 JF420 E 03 JF420 E 04 JF420 E 05 JF420 E 05 jF420 E 06 JF340 E 07 JF340 E 08 JF...

Page 29: ... 11 JD SP GG900E F 12 JD SP GG900E F 13 JD SP GG900E F 14 JD SP GG900E F 15 JD Description PIVOT ADJUSTING NUT ROCKERARM PIVOT ROCKERARM PIVOT BOLT M8 PUSH ROD GUIDE PLATE ROD PUSH VALVE LIFTER CAMSHAFT VALVE ROTATOR EX VALVE SPRING RETAINER VALVE SPRING VALVE SPRING SEAT IN VALVE SPRING RETAINER IN VALVE EX VALVE Part No JF340 F 01 JF340 F 02 JF340 F 03 JF340 F 04 JF340 F 05 JF240 F 06 JF240 F 07...

Page 30: ...D SP GG9OOE G O9 JD SP GG9OOE G IO JD SP GG900E G 11 JD SP GG900E G 12 JD Description RECOILSTARTERASSY SETTINGSCREW SPRING RETAINER PLATENSPRING STARTER RATCHET RETURNSPRING RECOILSTARTER REEL RECOILSTARTERSPRING RECOILSTARTERCASE COMP RECOIL STARTER ROPE STARTERKNOB FLANGEBOLT MGXS Part No JF340 G 01 JF340 G 02 JF340 G 03 JF340 G 04 JF340 G 05 JF340 G 06 JF340 G 07 JF340 G 08 JF340 G 09 JF340 G ...

Page 31: ...er s Manual Fan Cover SystemAssy 2 2 H 2 2 2 3 APA Part No SP GG9OOE H O1 JD SP GG9OOE H O2 JD SP GG9OOE H O3 JD SP GG9OOE H O4 JD Description SHROUD FLANGEBOLT M6 X 14 FANCOVERCOMP WIRE HARNESS CLIP Part No JF340 H 01 JF340 H 02 JF340 H 03 JF340 H 04 ...

Page 32: ...OOE 1 O8 JD SP GG9OOE 1 O9 JD SP GG9OOE I tO JD SP GGgOOE t 11 JD Description TUBE CLIP TUBEA TUBE B WIPE HARNESSCLIP DASHPOT CHECKVALVE MANUAL CHOKESTAY ASSY CARBURETORIRON GASKET CARBURETORASSY CARBURETORPAPERGASKET OARBURETORINSULATING PLATE INTAKE PIPE GASKET Part No JD3800 B 01 JD3800 B 02 JD3800 B 03 JD3800 B 04 JD3800 B 05 JD3800 B 06 JF340 1 05 JF420 1 O4B JF340 1 03 JF340 1 O2B JF340 1 01...

Page 33: ...5 4 3 1 APA Part No SP GG9OOE J O1 JD SP GGgOOE J O2 JD SP GG9OOE J O3 JD SP GG9OOE J O4 JD SP GG9OOE J O5 JD Description FLYWHEEL SPECIAL WOODRUFFKEY COOLING FAN STARTER PULLEY FLYWHEELNUT M16 Part No JF340 J 01 B JF340 J 02 JF340 J 03 JF340 J 04 JF340 J 05 ...

Page 34: ...GgOOE K O4 JD SP GG9OOE K OS JD SP GGgOOE K OG JD SP GGgOOE K O7 JD SP GG9OOE K OS JD SP GG9OOE K Og JD SP GG9OOE K IO JD Description SPARK PLUG CAPASSY INGITION COIL ASSY STOP SWITCH CORD STOP SWITCH CORD HOLDER FLANGEBOLT M6 X 25 CORD GROMMENT CHARGECOIL ASSY FLANGEBOLT M6 X 40 CORDCLAMPER FLANGEBOLT MGX20 Part No JF340 K 01 JF340 K 02 JF340 K 03 JF340 K 04 JF340 K 05 JF340 K 06 JF340 K 07 JF340...

Page 35: ... IIIII I I Parts List Owner s Manual Starter Motor SystemAssy L 3 2 1 APAPart No SP GG9OOE O1 JD SP GG9OOE O2 JD SP GG9OOE O3 JD Description STARTERMOTOR SOLENOID FLANGEBOLT M8x35 Part No JF340 L 01 JF340 L 02 JF340 L 03 ...

Page 36: ...GG9OOE M O6 JD SP GG9OOE M O7 JD SP GG9OOE M O8 JD SP GG9OOE M O9 JD SP GG9OOE M IO JD SP GG900E M 11 JD Description CONTROLASSY CONTROLBASECOMP CONTROLADJUSTING PAN SCREW M5 X 34 FLANGEBOLT M6 X 14 GOVERNORSPRING THROTTLE RETURNSPRING GOVERNORROD FLANGENUT M6 GOVERNORARM BOLT M6 GOVERNORARM Part No JF340 M O1B JF340 M O2B JF340 M 03 JF340 M 04 JF340 M 05 JF340 M 06 JF340 M 07 JF340 M 08 JF340 M 0...

Page 37: ...9 JD SP GG9OOE N IO JD SP GG900E N 11 JD SP GG900E N 12 JD Description FLANGEBOLT M8 X t6 FLANGEBOLT M6 X 12 MUFFLERSTAY COMP MUFFLER PROTECTORSEAL MUFFLERSIDE PROTECTOR MUFF INNER PROTECTORCOMP MUFFLERCOMP MUFF OUTERPROTECTORCOMP EX PIPE GASKET EX PIPE COMP FLANGEBOLT M8 X 25 FLANGENUT M8 Part No JD3800 B 01 JD3800 B 02 JD3800 B 03 JD3800 B 04 JD3800 B 05 JD8OOO A 01 JD8OOO A 02 JD3800 B 08 JD380...

Page 38: ...OOE O O3 JD SP GG9OOE O O4 JD SP GG9OOE O O5 JD SP GG9OOE O OG JD SP GG9OOE O O7 JD Description AIR CLEANERCOVERCOMP AIR CLEANER ELEMENT FLANGENUT M5 AiR CLEANERSEPARATOR AIR CLEANERSEAL AIR CLEANERCASECOMP GASKET Part No JD3800 C 01 JD3800 C 02 JD3800 C 03 JD3800 C 04 JD3800 C 05 JD3800 C 06 JF340 A 13B ...

Page 39: ...O7 JD SP GG9OOE P O8 JD SP GG9OOE P Og JD SP GG9OOE P IO JD SP GG900E P 11 JD SP GG900E P 12 JD Description FUELFILLER CAPCOMP FUELFILTER FUELTANK COMP FUELMETERASSY FLAT SCREW FLANGEBOLT AIR DUCTWASHER TANK CUSHION WASHER TANK CUSHION RUBBER FUELVALVE TUBE CLIP FUELTUBE Part No JD3800 D 01 JD3800 D 02 JD3800 D 03 JD3800 D 04 JD3800 D 05 JD3800 D 06 JD3800 D 07 JD3800 D 08 JD3800 D 09 JD3800 D 10 ...

Page 40: ...E Q 11 JD SP GG900E Q 12 JD SP GG900E Q 13 JD Description CONTROLPANEL COMP ENGINESWITCH ASSY DO12V OUTPUT VOLTMETERASSY 120V RECEPTACLE Ru 22 CIRCUIT BREAKER20A 120V RECEPTACLE L5 30 240V RECEPTACLE L14 30 EARTHTERMINAL SCREW HOUR METER CIRCUIT PROTECTOR5A CIRCUIT BREAKER25A CIRCUIT PROTECTORIOA Part N0 JD8OOOE E 01 JD6500BST E 02 JD6500BST E 03 JD6500BST E 04 JD6500BST E 05 JD6500BST E 06 JD6500...

Page 41: ...GGgOOE R IO JD SP GGgOOE R 11 JD SP GG900E R 12 JD SP GG900E R 13 JD Description FUELTANK MOUNTING BOLT FRAME COMP FLANGEBOLT MGX 12 FLANGENUT U8 MOTOR MOUNT LEFT MOTOR MOUNT RIGHT FLANGENUT MIO FLANGENUT MIO RUBBERFOOT FLANGEBOLT MGX 12 COVERBOARD FLANGENUT MG BATTERYBRACKET Part No JD3800 F 01 JD8OOO F 02 JO3800 F 03 JD3800 F 04 JD3800 F 05 JD3800 F 06 JD3800 F 07 JD3800 F 08 JD8OOO F 09 JD3800 ...

Page 42: ...D SP GG900E S 18 JD SP GG900E S 19 JD SP GG9OOE S 2GJD Description STATORCOVER STATORASSY COOLING FAN BRUSHASSY TAPPING SCREW GENERATORSTAY FLANGEBOLT M6X197 AUTO VOLTAGE REG ASSY GENERATORCOVER FLANGEBOLT ROTORCOMP BEARINGASSY PLAIN WASHER FLANGEBOLT M10X283 FLANGEBOLT M5X232 HEX BOLT M5 X 20 VOLT CHANGETERMINAL BR AC W PLAIN WASHER 5ram HEX NUT M5 SPRING WASHER 5ram Part No JD6500 D 01 JD6500 D ...

Page 43: ...T 11 JD SP GG900E T 12 JD SP GG900E T 13 JD SP GG900E T 14 JD SP GG900E T 15 JD Description COTTERPEN PLAIN WSHER WHEEL SHAFT FLANGEBOLT VIBRATION ABSORBER FLANGENUT M8 STAND FLANGEBOLT M6X 16 FLANGENUT M8 HANDLE FLANGENUT M8 FLANGEBOLT M8 FLANGEBOLT M8 HANDLE BRACKET Part No JD6500 T 01 JD6500 T 02 JD8OOO T 03 JD8OOO T 04 JD6500 T 05 JD6500 T 06 JD6500 T 07 JD6500 T 08 JD6500 T 09 JD6500 T 10 JD8...

Search results

Summary of Contents for GG10000

Reviews:

Related manuals for GG10000

Brands by name

Popular brands

GENTRON GG10000, Owner'S Manual

Search results

Summary of Contents for GG10000

Reviews:

Related manuals for GG10000

Brands by name

Popular brands