VWR Puranity TU 12 UV+ Instruction Manual Download

Page: 1 / 84

Version: 1
Issued : February, 2016

INSTRUCTION MANUAL

VWR

PURANITY TU+

European Catalogue Number(s)

171-1231
171-1232
171-1233
171-1234
171-1235
171-1236
171-1237
171-1238
171-1239

Puranity TU3+
Puranity TU3 UV+
Puranity TU3 UV/UF+
Puranity TU6+
Puranity TU6 UV+
Puranity TU6 UV/UF+
Puranity TU12+
Puranity TU 12 UV+
Puranity TU 12 UV/UF+

Summary of Contents for Puranity TU 12 UV+

Page 1: ...TU European Catalogue Number s 171 1231 171 1232 171 1233 171 1234 171 1235 171 1236 171 1237 171 1238 171 1239 Puranity TU3 Puranity TU3 UV Puranity TU3 UV UF Puranity TU6 Puranity TU6 UV Puranity T...

Page 2: ...Legal Address of manufacture VWR International bvba Researchpark Haasrode 2020 Geldenaaksebaan 464 B 3001 Leuven 32 16 385011 http be vwr com Country of origin Sweden...

Page 3: ...ption and cost repair replace or refund the purchase price of this product to the customer provided it is returned during the warranty period This warranty does not apply if the product has been damag...

Page 4: ...ch if not avoided will result in death or serious injuries NOTE Is used for applicational hints and useful information Risk of electric shock Electrical work on the system is only to be carried out by...

Page 5: ...on the back of the unit on the nameplate The catalog number Compliance with local laws and regulations The customer is responsible for applying for and obtaining the necessary regulatory approvals or...

Page 6: ...vi Puranity TU VWR...

Page 7: ...ections of the Puranity TU 3 6 system 7 21 Connections of the Puranity TU 12 system 7 23 Connections of the pure water tank Puranity TU 12 7 25 Bring your Puranity TU system into operation 7 26 Connec...

Page 8: ...placing the RO pretreatment 13 52 Cleaning 13 53 Changing the ultrafilter 13 56 UV reactor assembly 13 58 Replacing the UV lamp 13 59 Replacing the 0 2 m final filter 13 61 Autoclaving the 0 2 m final...

Page 9: ...l possibly occur during transport Lifting and carrying the VWR Ultrapure Water System e g to the installation location should be carried out by two people Examination on receipt Check the completeness...

Page 10: ...n shipment If possible use the original box and packaging material When these are no longer available then Protect the system from shock by packing it in bubble wrap and or packaging foam and a strong...

Page 11: ...location should be carried out by two people To do this lift the system in tandem at the two corner points beneath the bottom plate The CE mark is nullified if you make any structural changes to the...

Page 12: ...t any supply of feedwater The manufacturer will not accept any liability should this occur The system must be disinfected or rinsed after an extended down time The cleaning procedure is described unde...

Page 13: ...always wear appropriate safety gloves to prevent skin damage or burns Wear safety gloves when changing the UV lamp in order to prevent that your skin comes in contact with the UV lamp glass Wear safet...

Page 14: ...tions 6 Puranity TU VWR Chapter 2 Proceed as follows when the system has a defect Switch the system off and unplug the system from power outlet Shut off the feedwater supply Contact your local service...

Page 15: ...2 for a 6L h system 171 1143 including 1 x assembly kit 171 1140 consisting of 1 x Final final filter sterile filter 0 2 m 171 1105 1 x Sterile vent air filter 171 1166 1 x Feedwater connecting kit 17...

Page 16: ...ith 30L capacity or 171 1170 60L capacity 171 1171 1 x Ultrapure cartridge 171 1141 1 x RO pretreatment cartridge 171 1165 including 1 x assembly kit 171 1185 consisting of 1 x Final final filter ster...

Page 17: ...torage tanks for Puranity TU 12 system Available Puranity TU 12 systems Cat No System Capacity 171 1170 Pure water tank 30 liter 171 1171 Pure water tank 60 liter Cat No System 171 1237 Puranity TU 12...

Page 18: ...Extend of delivery 10 Puranity TU VWR Chapter 3...

Page 19: ...on of water into the water categories mentioned in the standards of ASTM 11 01 and ASTM 11 02 The system must not be operated outside of the specifications as described in the operating manual In part...

Page 20: ...Intended use of the device 12 Puranity TU VWR Chapter 4...

Page 21: ...05 ppm pH range 4 11 Temperature 2 C 35 C Pressure 1 6 bar 14 87 PSI at a pressure 6 bar 87 PSI a pressure reducer must be installed upstream of the system Product water quality ASTM Type I on dispens...

Page 22: ...Resistance reference temperature 25 C M cm 15 10 15 10 15 10 Retention rate for bacteria and particles 99 99 99 Tank capacity Puranity TU 3 6 Liter 5 5 5 External tank capacity Puranity TU 12 Liter u...

Page 23: ...01 inch Depth 300 mm 11 81 inch Base area 277 x 372 mm 10 91 x 14 65 inch Weight including ultrapure cartridge and RO pretreatment cartridge 28 kg 61 74 lbs Dimensions and weight 30L and 60L pure wat...

Page 24: ...ameter Tank Flow tubing only Puranity TU 12 Tank back flow tubing only Puranity TU 12 Tube 1 4 outer diameter Tank overflow tubing only Puranity TU 3 6 Tube 1 4 outer diameter Dispenser back flow tubi...

Page 25: ...anity TU systems and pure water tank Space on left and right from the side of the system at least 300 mm 11 81 inch Space to the back of the system at least 200 mm 7 87 inch Top space at least 400 mm...

Page 26: ...18 Puranity TU VWR Chapter 5 Ventilation requirements no special requirements no special requirements Degree of pollution 2 2 Ambient conditions During operation Storage Airborne sound emission Sound...

Page 27: ...ter not less than 1 bar 14 PSI and not greater than 6 bar 87 PSI CAUTION The feedwater pressure must not be allowed to go above 6 bar Install an additional pressure reducer when the feedwater pressure...

Page 28: ...r Europe A check valve is recommended in the feedwater line to prevent back flow of feedwater from the water system An electric socket with protective connection must be available for connection of th...

Page 29: ...VWR Puranity TU 21 Installation Connections of the Puranity TU 3 6 system 12 11 10 9 8 7 6 1 2 3 4 5...

Page 30: ...or additional hand dispenser 6 Connector potential free contact 5 pins 7 Power supply connector 24 V DC 8 RS232 printer connection 9 1 4 thread connector for 0 2 m final filter 10 Quick connectors for...

Page 31: ...VWR Puranity TU 23 Installation Chapter 7 Connections of the Puranity TU 12 system GHQWLDO 12 11 1 10 9 2 6 5 8 7 4 3...

Page 32: ...for additional hand dispenser 7 Dispenser flow connector outer diameter 1 4 tube for additional hand dispenser 8 Optional printer connector 9 Power supply connector 24V DC 10 Level control connector...

Page 33: ...13 Tank flow connector for outer diameter 1 4 tube 14 Tank back flow connector for outer diameter 1 4 tube 15 Level control connector 16 Connector for optional sterile overflow 17 Connector for option...

Page 34: ...nt kit is available for wall mounting purchasing separately See Section Wall mounting on page 31 2 Remove the cover from the ultrapure cartridge by pressing the snapper and pull the cover off towards...

Page 35: ...cartridge incorrectly 5 a Use the R3 4 feedwater connecting kit supplied with the system to connect the Puranity TU system with the feedwater tap Therefore push the R3 4 union nut over the outer diam...

Page 36: ...e Puranity TU 12 panel see Connections of the Puranity TU 12 system on page 23 Route the outer diameter 1 4 tube with a free gravity fall to the drain see Illustration of drain on page 30 8 Connect th...

Page 37: ...e installation guide If not use a AD 8mm 0 31 inch tube to connect the tank overflow to drain as described in this chapter A tank vent filter has to be ordered separately see Accessories on page 67 St...

Page 38: ...oncentrate outlet tube NOTE Shorten the rinsing water and concentrate outlet tube to the required length and route it to an atmospherically vented drain The tubes that run from the Puranity TU system...

Page 39: ...the wall mounting brackets are only suitable for attaching the wall mounting brackets to a concrete wall or a solid masonry wall Step Action Figure 1 Use the wall mounting brackets to mark the anchori...

Page 40: ...he suitable plug and the power cable do not get wet Mount the power pack with dry hands Risk of an electrical shock Step Action Figure 1 Remove the protective foil on the back of the universal holder...

Page 41: ...s been mounted 4 Now connect the power supply unit to the Power supply connection on the right side of the Puranity TU 3 6 or Puranity TU 12 system Next plug the power supply to a grounded 100 240V 50...

Page 42: ...ion panel of the system c Cut from the outer diameter 1 4 tube two tubes with a length of 80 mm 3 2 inch and attach the tubes into the t adapter and the connection panel Attach the ball valve with a t...

Page 43: ...g flow chart describes the Puranity TU Systems with full equipment ultrafilter UV lamp Depending on your Puranity TU system configuration the UV lamp or ultrafilter are inapplicable The flow chart dir...

Page 44: ...Flow chart 36 Puranity TU VWR Chapter 8...

Page 45: ...er solenoid valve is closed by a level switch and prevents that no more water flows into the system After open the dispensing valve the pure water from the tank flows through the UV bulb only systems...

Page 46: ...How the Puranity TU system functions 38 Puranity TU VWR Chapter 9...

Page 47: ...21 or shown in the bottom diagram 1 Concentrate connector for outer diameter 1 4 tube 2 Feedwater connector for outer diameter 1 4 tube 3 Tank overflow connector for outer diameter 1 4 tube 4 Tank bac...

Page 48: ...re you start with dispensing water from the sampling tap Wait until the tank filling has been completed This could take approx 1 5 to 3 hours with a Puranity TU 3 6 system With a Puranity TU 12 system...

Page 49: ...is shown in the display B Second line shows the currently running measurement mode in S cm M cm and C C Third line shows the Limit value Cond Temp and Status Sensor The Limit value Cond LED s will rep...

Page 50: ...VWR Chapter 11 D Menu button switches the Menu to the next submenu E Down button decreases adjustable values F Up Quit button increases adjustable values quits acoustic alarms G Enter button confirms...

Page 51: ...lue Mono dual measurement mode NOTE This following combinations are possible in the Mono dual measurement mode adjusted resistance value M cm c and ct adjusted resistance value S cm c and ct Mono meas...

Page 52: ...LED lights up The first line shows the selected unit of measurement resistance value factory adjustments in M cm 2 Use the Up Quit and down button to choose the resistance value for measuring mode S c...

Page 53: ...ess the Menu button twice to enable the limiting value for the conductivity to be set red LED lights up 2 Use the Up quit and down button to increase or reduce the value With the Enter button you swit...

Page 54: ...ree times to enable the limiting value for the temperature to be set red LED lights up 2 Use the Up quit and down button to increase or reduce the value With the Enter button you switch to the next di...

Page 55: ...ionally after approx 5 minutes an acoustic signal will sound Error Lights up LED in second line and acoustic signal Limiting value of conductivity is reached Limiting value of temperature is reached L...

Page 56: ...atically the conductivity is scaled to three significant places Output is made 1x per hour When the system is in operation mode a press on the down button triggers a measured value output at the seria...

Page 57: ...in an easily accessible location for anyone who is using or servicing the system Calibration of the conductivity may only be performed by a service technician authorized by the manufacturer Cleaning...

Page 58: ...er occurs first Bacteria growth may occur in the resin when the system has been in use over an extended period Sterile filter 0 2 m F2 171 1105 12 months Or the flow rate is markedly slower Ultrafiltr...

Page 59: ...cartridge and insert the cartridge into the system 6 Insert the quick connectors into the connecting points on the ultrapure cartridge When you hear an audible click you can be sure that the quick con...

Page 60: ...tors on the cover of the RO pretreatment cartridge and remove the used cartridge from the system 4 Locate the new RO pretreatment cartridge and insert the cartridge into the system 5 Insert the quick...

Page 61: ...aning Cleaning Solution 1 syringe 171 1124 NOTE To ensure effective cleaning of your system the internal 5L or external tank must be filled completely with water There is no need to worry should you n...

Page 62: ...ave been inserted correctly 3 Always wear protective gloves and goggles when handling cleaning solution a Switch the system on connect main power supply open the feedwater tap and wait until the inter...

Page 63: ...ain the content of water into the drain by open the dispensing valve on the tank Open the feedwater tap and wait until the tank is filled for run one tank filling through the sampling tap c Switch the...

Page 64: ...nt on page 52 c Use the Phillips screwdriver to unscrew the screws from the bracket for the UV lamp and pull the UV assembly out toward the front d Unscrew the threaded connection screws by hand on th...

Page 65: ...in step 3b and screw the fitting into the same position that it was on the old ultrafilter Use the 17mm 0 67 inch open end wrench for this c Screw on the measuring cell and insert the tubes into the t...

Page 66: ...ance 58 Puranity TU VWR Chapter 13 UV reactor assembly Union nut Seal ring O ring Immersion tube UV lamp casing UV lamp Immersion tube Stopper Stopper These stoppers are located in the UV lamp casing...

Page 67: ...1 Switch the Puranity TU system off Unplug from main power supply 2 Remove the cover for the ultrapure cartridge 3 a Take the ultrapure cartridge out of the system see Replacing the ultrapure cartrid...

Page 68: ...e provided for it on the top of the union nut figure 1 and 2 The O ring fits in the bottom groove in the union nut figure 1 If these items do not fit exactly in the grooves and you restart the system...

Page 69: ...tridge too see Replacing the RO pretreatment on page 52 8 Switch the system on connect main power supply Step Action Figure 1 Rotate the exhausted or clogged 0 2 m final filter in a clockwise position...

Page 70: ...n a steam autoclave at 121C for 30 minutes You can repeat the sterilization process for the sterile filter up to 5 times When sterilization is completed screw the 0 2 m final filter back into the 1 4...

Page 71: ...also your responsibility to decontaminate the equipment in case of biological chemical and or radiological contamination so as to protect from health hazards the persons involved in the disposal and r...

Page 72: ...Equipment disposal 64 Puranity TU VWR Chapter 14...

Page 73: ...ridge blocked Open the feedwater supply line Replace connections Increase feedwater pressure Replace the sterile filter see Replacing the 0 2 m final filter on page 61 Install new RO pretreatment cart...

Page 74: ...Replace with new ultrapure cartridge Check and reset the limiting value Error message Red LED in second line is light up Limit value Temp Temperature in system is too high Limiting value is set too lo...

Page 75: ...odule 171 1106 Sterile filter 0 2 m 171 1105 RO pretreatment cartridge for Puranity TU 3 Puranity TU 6 Puranity TU 12 171 1142 171 1143 171 1165 Sterile vent air filter 171 1166 Designation Cat No Pri...

Page 76: ...Consumables 68 Puranity TU VWR Chapter 16...

Page 77: ...VWR Puranity TU 69 Terminal assignment...

Page 78: ...Terminal assignment 70 Puranity TU VWR Chapter 17...

Page 79: ...ncentrate flow contact your VWR service department Customer address Location System type Serial no Year made Date Ultrapure water resistance M xcm Temperature C Last change of RO pretreatment cartridg...

Page 80: ...Maintenance record 72 Puranity TU VWR Chapter 18...

Page 81: ...ional bvba Researchpark Haasrode 2020 Geldenaaksebaan 464 3001 Leuven Tel 016 385 011 Email vwrbe be vwr com India VWR Lab Products Private Limited 135 12 Brigade Towers 2nd Floor Front wing Brigade R...

Page 82: ...Dietikon Tel 044 745 13 13 Email info ch vwr com Finland VWR International Oy Valimotie 9 00380 Helsinki Tel 09 80 45 51 Email info fi vwr com New Zealand VWR International LP 241 Bush Road Albany 063...

Page 83: ...nd of Delivery Puranity TU 12 8 F Feedwater requirements 13 Flow chart 35 I Illustration of drain 30 Index 77 Initial start up 39 Installation 21 Intended Use of the device 11 L Legal Information iii...

Page 84: ...76 Puranity TU VWR Index...

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