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Modular Online UPS 

 
 

 

 
 

 
 

 

 

 

 
 

 

Uninterruptible Power Supply System 

 

       

Version: 1.2

 

User Manual 

Summary of Contents for +Power 30U-120

Page 1: ...Modular Online UPS Uninterruptible Power Supply System Version 1 2 User Manual...

Page 2: ...Wiring 12 3 4 1 Before Installation 12 3 4 2 Installation Environment 12 3 4 3 Transportation 13 3 4 4 Unpacking 14 3 4 5 Positioning 15 3 5 Modules 15 3 5 1 Power Module 15 3 5 2 Install a Power Mod...

Page 3: ...eplacement Procedures Of Power Module STS Control Module And Battery Module 49 6 1 1 Notes 49 6 1 2 Power Module Replacement Procedures 49 6 1 3 STS Control Module Service Procedures 50 6 1 4 Battery...

Page 4: ...ce personnel only 1 2 EMC WARNING This is a product for commercial and industrial application in the second environment installation restrictions or additional measures may be needed to prevent distur...

Page 5: ...rce of the ground Contact with any part of a grounded battery can result in electrical shock The likelihood of such shock is reduced if such grounds are removed during installation and maintenance Whe...

Page 6: ...3 2 Operation structure Figure 2 1 Wiring diagram for dual inputs Figure 2 2 Wiring diagram for single input...

Page 7: ...are an STS Module 1 8 Power Module slots and Battery modules All wiring terminal blocks are allocated in the back of system The side panels are lockable The casters at the bottom of the UPS cabinet c...

Page 8: ...5 3 1 1 Mechanical Data Dimensions UPS cabinet Width Depth Height 30 90Kw 30U 600mm 1100m 1475mm 30 210Kw 42U 600mm 1100m 2010mm Figure 3 2 Dimensions...

Page 9: ...or to see STS Module Switch unit Power Module and Battery Module Rear View Unlock and open the rear door to see Battery Breaker Rear View Front View 1 Switch unit 2 Bypass module 3 Power module 4 Batt...

Page 10: ...to have battery module for Standard Series Please consider the external battery space and wiring gauge for Extended Series Standard Series Extended Series Photo Cabinet Height 30U 42U 30U 30U 42U Swi...

Page 11: ...er and input output wiring terminal block Please refer to the following sections 3 2 1 Input and Output Breakers Open front and back door The Input Breaker Bypass Breaker and Output Breaker are locate...

Page 12: ...ds Includes R S T and Neutral terminals Bypass Input Block Connects bypass AC source Includes R S T and Neutral terminals Main Input Block Connects main AC source Includes R S T and Neutral terminals...

Page 13: ...ntrol power communication circuits an internal Static Transfer Switch and a fuse Power Module Each power module capacity is 30kVA 30kW It includes a power factor correction rectifier a battery charger...

Page 14: ...ED indications LED Color Status Definition INPUT Green On Input source is normal Flashing Input source is abnormal Off No input source BYPASS Green On Load on Bypass Flashing Input source is abnormal...

Page 15: ...n routes e g corridor door gate elevator etc and installation area can accommodate and bear the weight of the UPS the external battery cabinet and handling equipment Ensure that the installation area...

Page 16: ...riate equipment like a forklift Do not use the UPS casters to move the over a long distance After the UPS has been removed from the pallet to ground we suggest that at least three people move the UPS...

Page 17: ...maged please immediately notify the carrier 3 4 4 1 System Packaging 1 Use a forklift to move the product to installed area Refer to Figure 3 9 2 Please remove 5 boards in order from 1 to 5 as shown i...

Page 18: ...el heat produced by UPS protection against atmospheric agents protection against excessive humidity and high heat sources protection against dust compliance with the current fire prevention requiremen...

Page 19: ...mal operation of the slave UPS 3 5 2 Install a Power Module Follow below procedures to install the power module 1 Use the DIP switch on the front panel of each Power module to set the module address T...

Page 20: ...o the position i e in ready state 3 5 3 Remove a Power Module Warning Before removing any Power Module make sure the remaining Power Modules can support the critical loads 1 Turn the ready switch to t...

Page 21: ...UPS is in Bypass Mode cutting off the bypass AC source will terminate power supply to the critical loads 5 The STS Module is heavy 30 kg At least two people are required for handling Please follow th...

Page 22: ...apacity and maximum charging current in LCD setting Otherwise if battery setting is different from real installation the UPS will keep warning Please refer to section 4 2 6 3 and Table 5 17 for the de...

Page 23: ...r the max current and wiring gauge as possible for future extension 3 6 2 DC input maximum current and power cable configuration For standard series in 30U cabinet battery inside Model 30KVA 60KVA 90K...

Page 24: ...all measured parameters UPS and battery status and alarms The control panel and display description is divided into three functional areas 1 LCD display 2 LED indications 3 Control keys 4 Audio Alarm...

Page 25: ...nction key table Control Key Description Esc Return to previous screen or cursor displacement When screen is in Main screen it will enter setting menu by pressing ESC key Up Left Key for menu page nav...

Page 26: ...gure 4 2 Figure 4 2 Initial screen 4 2 2 Main Screen After initialization the main screen will display as Figure 4 3 Main screen is divided into five parts 1 UPS Mode Current Operation Mode 2 UPS Flow...

Page 27: ...ss ENTER to enter into the sub screen as shown in Figure 4 4 and 4 5 Figure 4 4 Menu tree Figure 4 5 Menu screen 4 2 4 Control Screen Use UP and DOWN buttons to choose CONTROL option and press ENTER b...

Page 28: ...mmand or choose NO to cancel command as shown in Figure 4 8 Figure 4 8 Yes or No screen 4 2 5 Measurement Screen Use UP and DOWN buttons to choose MEASUREMENT option Choose module ID number to measure...

Page 29: ...1V Frequency Hz Bypass Frequency L1 L2 L3 Units 0 1Hz Power Factor Bypass Power Factor L1 L2 L3 Load Sout KVA Apparent power Units 0 1KVA Pout KW Active power Units 0 1KW Load Level The percentage of...

Page 30: ...ord to access General SYSTEM and BATTERY sub menus as shown in Figure 4 11 4 12 and 4 13 Figure 4 11 Setup menu It s required to enter 4 digit password to enter SETUP menu If incorrect password is ent...

Page 31: ...Y Y Y Y Factory Reset Y EEPROM Reset Y EPO Function Y Save Setting Y Y Output Voltage Y Y Bypass Voltage Range Y Y Y Y Y Y Y Y Bypass Frequency Range Y Y Converter Mode Y ECO Mode Y Y Y Y Bypass Mode...

Page 32: ...an be set in this operation mode 4 2 6 1 Setup General Screen Use UP and DOWN buttons to choose between different sub menus and press ENTER button to enter into the GENERAL setting screen as shown in...

Page 33: ...m Last Maintain Date Set system latest maintenance date yyyy mm dd Battery Installed Date Set battery installed date yyyy mm dd Battery Last Maintain Date Set battery latest maintenance date yyyy mm d...

Page 34: ...n in Figure 4 16 System setting can be set only when UPS is operated in certain mode Please check setting item availability table 4 5 for the details If it s not set up under specific mode the warning...

Page 35: ...mode Disable or Enable Auto Restart Set auto restart Disable or Enable After Enable is set up once UPS shutdown occurs due to low battery and then utility restores the UPS will return to line mode Co...

Page 36: ...wn in below chart Cold Start Button Step 2 After pressing Cold Start Button UPS will enter Standby mode Refer to below chart for LCD display Step 3 Before UPS enters shutdown mode please press Power O...

Page 37: ...ns to switch different sub menus Press ENTER button to enter into the BATTERY setting screen as shown in Figure 4 18 Battery setting can be set only when UPS is operated in standby mode If it s not in...

Page 38: ...n in battery mode 10 50 BATTERY TEST Periodic Battery Test Set periodic battery test Disable or Enable Battery Test Interval Set battery test interval 7 99 Days Stop by Time Set testing time for batte...

Page 39: ...llel Screen Use UP and DOWN buttons to switch different sub menus Press ENTER button to enter into the Parallel setting screen as shown in Figure 4 20 Parallel setting can be set only when UPS is oper...

Page 40: ...ck the UPS configuration of the unit and INFORMATION divided into Identification System and Battery as shown in Figure 4 21 4 22 4 23 4 24 and 4 25 Figure 4 21 Information menu Figure 4 22 Information...

Page 41: ...nts Screen When event occurs you will see flashed warning text in the Main Screen as shown in Figure 4 26 Besides you also can enter the EVENTS Menu to check the latest event lists and history events...

Page 42: ...efore if it exceeds more than four you have to press UP or DOWN button to read other event as shown in Figure 4 29 Figure 4 29 Current Events screen 4 2 8 2 History Events It saved detailed informatio...

Page 43: ...nter 4 digit password to enter Reset All Events screen as shown in Figure 4 31 Then use LEFT and RIGHT buttons to choose YES or NO Choose YES and press ENTER button to reset all events or choose NO to...

Page 44: ...ltage within specified duration Fault Inverter Voltage Over Inverter Voltage over Peak Value Fault Inverter Voltage High Inverter Voltage is too high Fault Inverter Voltage Low Inverter Voltage is too...

Page 45: ...ive Check the EPO connector Warning Over Load Fail The load devices are demanding more power than the UPS can supply Line mode will transfer to Bypass mode Warning Communicate CAN Fail CAN communicati...

Page 46: ...gure error Pre Alarm Line Voltage Fail Line voltage over range Pre Alarm Line Voltage Normal Line voltage recovered to normal Pre Alarm Line Frequency Unstable Line frequency over range Pre Alarm Line...

Page 47: ...nce Bypass Switch State Port X5 Internal Output Switch State Port reserved function reserved function X6 Battery Cabinet Temperature Detection Port reserved function X7 Bypass back feed Control Port r...

Page 48: ...verters and static transfer switch But it does not internally disconnect the input power supply 2 The default setting of the EPO function logic is Normal Opened N O 5 2 BCB Port This function is reser...

Page 49: ...e 5 4 This function is reserved Figure 5 5 Internal Output Switch State Port Table 5 4 Description of Internal Output Switch State Port Name Position Description Internal Output Pin1 X5 1 Internal Out...

Page 50: ...nication SCL Signal SDA X6 2 I C communication SDA Signal 3 0V X6 3 3V Power GND X6 4 GND 5 6 Bypass back feed Control Port This function is reserved Figure 5 7 Bypass back feed Control Port Table 5 6...

Page 51: ...l Port Name Position Description Pin1 X8 1 Reserved Pin 2 X8 2 Reserved 5 8 Other Communication Interface The RS232 port and USB Port can use in UPS commissioning and service or monitor the Ups inform...

Page 52: ...in 10 minutes after they are removed 6 1 2 Power Module Replacement Procedures Confirm UPS is in normal mode and bypass function source is available 1 Enter to menu control Turn To Bypass YES on the o...

Page 53: ...en the module is pulled out of the cabinet halfway At this point you must press the metal safe locker before you continue to pulling the module out Please refer to below illustration 4 After servicing...

Page 54: ...nt door Each filter is fixed by a fixing bar on both sides The air filter replacement procedures are as follows 1 Open the front door of the UPS to reveal the air filters on the back of the door 2 Rem...

Page 55: ...4 2 Level 3 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 3 Surge IEC EN 61000 4 5 Level 3 CS IEC EN 61000 4 6 Level 3 Power Frequency Magnetic field IEC EN 61000 4 8 Level 3 Low Frequency S...

Page 56: ...0 Dimensions W x D x H mm 600 x 1100 x 2010 Weight kg 932 549 Color N A Black Protection degree IEC 60529 N A IP20 front door and back door is open or closed 7 4 Electrical Characteristics Input Recti...

Page 57: ...charge mode Floating Voltage 2 3V cell Boost charging 2 35V cell Battery charging power1 max current A 8 per power module adjustable Note 1 At low input voltage the UPS recharge capability increases...

Page 58: ...Overload 105 110 for 60min 110 120 for 10min 121 150 for 1min 150 for 200ms Upstream protection bypass line N A Circuit breaker rated up to 100 of nominal output current Current rating of neutral cab...

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