Viessmann Vitosol 100 Installation Instructions Manual Download

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VITOSOL 100

Installation instructions

for heating engineers

VitosolĂ100

TypeĂs2.5

Flat solar panels for pitched roofs, installation on top of roofs

5862Ă511 GBăăă7/2003

Summary of Contents for Vitosol 100

Page 1: ...VITOSOL 100 Installation instructions for heating engineers VitosolĂ100 TypeĂs2 5 Flat solar panels for pitched roofs installation on top of roofs 5862Ă511 GBăăă7 2003 ...

Page 2: ...oving a separate mains fuse or by means of a mains electrical isolator and safeguard against unauthorised reconnection Observe maximum load and distance from roof edge for the substructure installed on the roof to DINĂ1Ă055 Earthing lightning protection of the solar heating system Install an electrical conductor on the pipework system of the solar circuit in the lower part of the building to compl...

Page 3: ...n without roof ties roofs with higher snow loads Ă 12 Installation without roof ties e g on sheet steel roofs Ă 15 Fitting mounting railsĂ 17 Installing collectorsĂ 18 Hydraulic connectionsĂ Installing the connection set and collector temperature sensorĂ 20 InstallationĂ 22 Initial start upĂ 24 5862Ă511 GB ...

Page 4: ...4 Component summary A Collector 5862Ă511 GB 1 2 1 8 9 qR qT qZ qU qI qO wP wQ wW wE wR wT wZ wU wI wO eP A 3 5 4 6 7 qP qQ qW qE ...

Page 5: ...g to the corrugated roofing sheet profile Fixing without roof ties e g on sheet steel roofs qP Clamping bolt Roof tile integration higher snow loads qQ Solar panel support with clamping bolt On site accessories not shown Zinc plated countersunk chipboard screw Spax s 3Ă Ă25Ămm For all types of roof cover qW Joining element qE Mounting rail 1Ă175 or 2Ă330Ămm qR Washer Ă8 4Ămm qT Hexagon screw MĂ8Ă ...

Page 6: ...tion with roof ties Summary A Roof tie B Collector C Mounting rail D Additional batten 38Ă Ă58Ămm only for roof tile integration E Additional batten 30Ă Ă100Ămm only for roof tile integration Dim Ă X according to the width of the tile head Roof integration Dim ĂY mm Roof tiles 440 Slates 348 Plain tiles 380 Corrugated roofing sheets 207 5862Ă511 GB A B C DE ...

Page 7: ...900 Dim ĂC mm ćć 150 150 150 150 150 Dim ĂD mm ćć ćć ćć 300 300 ćć Dim ĂE 1 mm 1Ă050 A 2Ă250 A C A 3Ă300 A C B C A 4Ă500 A C B D B C A 5Ă700 A C B D B D B C A 6Ă750 A C B C A C A C B C A Dim ĂF mm 1Ă175 2Ă330 3Ă505 4Ă660 5Ă835 6Ă990 Dim ĂG mm 62 5 40 102 5 80 67 5 120 Dim ĂH mm 87 5 88 98 5 99 109 5 110 1Dim ĂE comprises dimensions A to D For static reasons maintain the stated sequence 5862Ă511 GB...

Page 8: ...xposed rows of tiles in accordance with the dimensions shown in the illustration on pageĂ6 maintain dimension 185Ămm 3 Hook the roof ties into the battens in accordance with the dimensions shown in the illustration on pageĂ7 4 Remove the drip tab and profiling from the roof tiles in the area of the roof ties 5 Secure the roof ties and roof tiles Continue with mounting rail installation on pageĂ17 ...

Page 9: ...es in accordance with the dimensions shown in the illustration on pageĂ7 2 Remove slates from the roof tie location 3 Secure the roof ties to the roof face Utilise commercial lead flashing to prevent the ingress of moisture 4 Cover the roof Continue with mounting rail installation on pageĂ17 5862Ă511 GB 5 6 2 3 ...

Page 10: ...sions shown in the illustration on pageĂ7 2 Remove tiles from the roof tie location 3 Hook the roof ties onto the battens locate and align on top of the tile below 4 Secure the roof ties to the battens 5 Cover the roof trim tiles to suit with an angle cutter Trim approx 35Ămm off the tiles Continue with mounting rail installation on pageĂ17 5862Ă511 GB 7 2 3 4 4 ...

Page 11: ...lustration on pageĂ7 2 Position the roof ties at the level of a batten onto the ridge of the plate and drill a hole into the ridge of the plate through the hole in the roof tie 3 Secure the roof ties with hexagon woodscrews Ă8Ămm on site provision to the battens 4 Secure the top of the roof ties and mounting brackets Continue with mounting rail installation on pageĂ17 5862Ă511 GB 3 3 2 4 8 9 ...

Page 12: ...ut roof ties roofs with higher snow loads Summary A Plastic tile on site made by Klöber B Collector C Solar panel support D Mounting rail E Additional battens on site Dim Ă X according to the width of the tile head Reduce dim Y on site 5862Ă511 GB A B C D E ...

Page 13: ...00 300 300 300 Dim ĂC mm ćć ćć ćć ćć 600 600 Dim ĂD 1 mm 900 A 2Ă100 A B A 3Ă300 A B A B A 4Ă500 A B A B A B A 4Ă500 A B C B A B C B A 6Ă600 A B A B A B C B A B A Dim ĂE mm 137 5 115 102 5 80 217 5 195 Dim ĂF mm 87 5 88 98 5 99 109 5 110 Dim ĂG mm 1Ă17 5 2Ă330 3Ă505 4Ă660 5Ă835 6Ă990 1Dim ĂD comprises dimensions A to C For static reasons maintain the stated sequence 5862Ă511 GB ...

Page 14: ...small batten cross section H missing counter battens H boarding Bend the plastic tile claw out of the way see fig on the back of the plastic tile 6 Cover the areas alongside with tiles 7 Secure the plastic tile with countersunk chipboard screws 3Ă Ă25Ămm on site provision 8 Drill two holes Ă6Ămm into the plastic tile below the existing screws at the height of an additional batten Protect the holes...

Page 15: ...15 Installing the fixing frames cont Installation without roof ties e g on sheet steel roofs Summary A Mounting bracket B Collector C Mounting rail 5862Ă511 GB A C B ...

Page 16: ...m 1Ă050 1Ă050 1Ă050 1Ă050 1Ă050 1Ă050 Dim ĂB mm ćć ćć 900 900 900 900 Dim ĂC mm ćć 150 150 150 150 150 Dim ĂD mm ćć ćć ćć 300 300 ćć Dim ĂE 1 mm 1Ă050 A 2Ă250 A C A 3Ă300 A C B C A 4Ă500 A C B D B C A 5Ă700 A C B D B D B C A 6Ă750 A C B C A C A C B C A Dim ĂF mm 1Ă175 2Ă330 3Ă505 4Ă660 5Ă835 6Ă990 Dim ĂG mm 62 5 40 102 5 80 67 5 120 Dim H mm 87 5 88 98 5 99 109 5 110 1Dim ĂE comprises dimensions A...

Page 17: ...to the roof ties the locking bolt must be turned 90Ăº or H into the clamping bolts of the roof ties or the solar supports Hook in align and tighten 3 Hook the mounting plates into lower mounting rails in accordance with the dimensions shown in the illustrations on pagesĂ7 13 and 16 5862Ă511 GB qE qR qT qW 1 qE 2 2 5 7 qO qI qR qE 2 89qQ qE qZ 3 ...

Page 18: ...18 Installing collectors A Type plate B Pipework C Label Number 1 2 3 4 5 6 Dim ĂK mm 18 5 19 29 5 30 40 5 41 5862Ă511 GB wP qU qR qO qZ wP qI 2 3 3 4 8 1 C B A 5 qE 4x wW 9 ...

Page 19: ... onto the mounting rails 2 Secure the collector with four clamping bolts onto the mounting rails only tighten the two outer clamping bolts Turn the grooved bolt 90Ăº 3 Insert the connecting pipe until it bottoms out inside the collector connections 4 Position the second collector as described under itemĂ1 5 Carefully push the second collector against the first and insert the connecting pipes until...

Page 20: ...20 Hydraulic connections Installing the connection set and collector temperature sensor A Type plate B Flared coupling 5862Ă511 GB wQ wR 1 3 1 wT wE wQ wU eP wI wO 6 7 4 9 2 3 3 3 2 wQ wE B A wZ 8 5 ...

Page 21: ...il it bottoms out then secure with hose clips 2 Inset the connection pipes until they bottom out then secure them with hose clips 3 Fit the elbow onto the return connector 4 Fit the tee onto the flow connector 5 Insert the sensor well into the tee For this hold the tee tightly 6 Insert the strain relief fitting into the sensor well 7 Insert the collector temperature sensor until it bottoms out ins...

Page 22: ...resistant sealants e g ViscotexĆSolarpaste LocherĆ ĂCo AG CHĆ9450 Altstätten Never step onto solar panels Never solder near or on the collector A Collector B SolarĆDivicon C Collecting container D Expansion vessel E Manual solar filling pump F Filling point G Shut off valve H Drain K Fill valve F G H L DHW cylinder M Air separator N Solar control unit O Air vent valve P Flow regulating valve 5862Ă...

Page 23: ... be approved to DINĂ4807 and must be arranged with a heat insulating loop The diaphragms and seals of the expansion vessel and the safety valve must be suitable for the heat transfer medium For the calculation of the charge pressure see the service instructions 4 When operating a solar heating system without Solar Divicon use only safety valves designed for a max of 120ĂºC and 6Ăbar bearing the ma...

Page 24: ...d Hortonwood 30 Telford Shropshire TF1 7YP GB Tel 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com 24 Initial start up For commissioning of the solar heating system see service instructions 5862Ă511 GBăăăSubject to technical modifications Printed on environmentally friendly chlorine free bleached paper ...

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