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Instructions for Use

Pressgun 6 PlusPress machine

with rechargeable battery and

Bluetooth interface

For all Viega system press jaws, rings, chains and (hinged)
adapter jaws with PT2 interface, including Pressgun
Press Booster, linking to Viega Tool Service

Model

2295.3

INT

Summary of Contents for 2295.3

Page 1: ...lusPress machine with rechargeable battery and Bluetooth interface For all Viega system press jaws rings chains and hinged adapter jaws with PT2 interface including Pressgun Press Booster linking to Viega Tool Service Model 2295 3 INT ...

Page 2: ...es 16 2 4 4 Operating mode 17 2 4 5 Control elements and indicators at the press machine 18 3 Handling 21 3 1 Transport and storage 21 3 2 Charging the battery 22 3 3 Viega Tool Services 22 3 4 Commissioning 23 3 5 Carrying out the pressing process 24 3 6 Aborting the pressing process 26 3 7 Troubleshooting 27 3 8 Care and maintenance 27 3 8 1 Cleaning the press tools 28 3 8 2 Performing checks 28...

Page 3: ...4 4 Service partners 32 Table of contents Pressgun 6 PlusPress machine with rechargeable battery and Bluetooth interface 3 ...

Page 4: ...o do not have the afore mentioned training or qualifications 1 2 Labelling of advisory text and safety symbols Warning and advisory texts are set aside from the remainder of the text and are labelled with the relevant pictographs DANGER This symbol warns of possible life threatening injury WARNING This symbol warns of possible serious injury CAUTION This symbol warns of possible injury NOTICE This...

Page 5: ...ear eye protection Wear safety glasses with side protection to avoid injury Use electrical tools and accessories only in areas protected from moisture Protection class II double insulated casing The marked product must not be disposed of as household waste J JPO Recyclable rechargeable lithium ion batteries see Ä Chapter 3 9 Disposal on page 30 CE marking Product safety in Europe EAC marking Regis...

Page 6: ...technology are based on the current standards in Europe e g EN and or in Germany e g DIN DVGW Some passages in the text may refer to technical codes in Europe Germany These should serve as recommendations in the absence of corresponding national regulations The relevant national laws stand ards regulations directives and other technical provisions take priority over the German European directives ...

Page 7: ...ess machine and Press Booster n Press machine with hinged adapter jaws and press ring or press chain n Press machine and press in attachment tool Term Abbreviated form Lithium ion rechargeable battery Rechargeable battery Battery charger Charger About these instructions for use Pressgun 6 PlusPress machine with rechargeable battery and Bluetooth interface 7 ...

Page 8: ...ons provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do ...

Page 9: ...s alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as a dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off po...

Page 10: ... tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of t...

Page 11: ...er tool is maintained b Never service damaged battery packs Service of battery packs should only be performed by the manufacturer or authorized service providers a Use the correct tools Only use the tools and accessories listed in the operating instructions Do not use electric tools for purposes or work they are not intended for b Secure the workpiece Use clamping devices or a vice to hold the wor...

Page 12: ... nectors in dimensions to 2 inches In combination with the Pressgun Press Booster model 4296 2XL it is possible to pressMegapress XL connectors up to size 4 inches or 114 3 mm 2 4 Product description 2 4 1 Overview n Pressgun 6 Plus n Lithium ion rechargeable battery 18 V 2 5 Ah n Battery charger n Transport case with insert with a holder for an additional battery n Operating instructions for pres...

Page 13: ...atable cylinder head with holder for press jaws 4 Retaining bolt 5 Start button 6 Battery holder 7 On Off button 8 Reset button Pressgun 6 Plus Product information Pressgun 6 PlusPress machine with rechargeable battery and Bluetooth interface 13 ...

Page 14: ... 3 Control elements on the battery charger 1 Battery holder 2 Status LED To prevent injury during the pressing hold the press machine at the gripping surface provided as shown Lithium ion rechargeable battery Battery charger Gripping surfaces on the press machine Product information Pressgun 6 PlusPress machine with rechargeable battery and Bluetooth interface 14 ...

Page 15: ... 4 2 4 2 Technical data Motor Brushless Voltage 18 V DC Current 23 A Nominal output 480 W Thrust on piston 32 kN Switch on duration Maximum three pressings per minute Bluetooth 5 range 10 m Sound pressure on ear 74 5 dB A 1 Oscillation level 1 13 m s2 2 Permitted operating temperature 5 50 C Permitted storage temperature 0 45 C Protection type IP32 1 measurement uncertainty 3 dB A 2 measurement un...

Page 16: ...lue depending on the manner in which the device is used Depending on the actual conditions of use intermittent duty it may be necessary to specify safety measures to protect the user The press machine complies with the applicable stand ards with respect to electromagnetic compatibility The possibility of disturbing other devices cannot however be ruled out 2 4 3 Compatible accessories Only use ori...

Page 17: ... machine is equipped with wireless Bluetooth technology Smartphones or tablets referred to below as end devices with either iOS or Android operating systems are required for data transfer For more information see Ä Chapter 3 3 Viega Tool Services on page 22 Two different operation modes can be selected via the app Viega Auto Cycle Viega Smart Cycle 1 Keep the Start button pressed until the roller ...

Page 18: ...hargeable battery 3 Press tool 4 Temperature or bolts Green Operational Operational Operational Operational Red Have the press machine serviced Blocked Blocked Blocked yellow State can be rem edied by the user Have the press machine serviced Have the press machine serviced Have the press machine serviced Blue Mode Operating mode Operating mode Operating mode Status LEDs Product information Pressgu...

Page 19: ... made 42000 pressings The safety shutdown is activated Send the press machine to your nearest service partner for inspection and maintenance 7 The press machine has a fault Remove and re insert the rechargeable battery If the LED continues to illuminate send the press machine to your nearest service partner for inspection and maintenance 8 Press machine and or rechargeable battery is outside the r...

Page 20: ... a pressing If a malfunction occurs and the press machine fails to complete the pressing press the Reset button to return the roller head to its initial position see Ä Chapter 3 6 Aborting the pressing process on page 26 The press jaw fixture in the front part of the cylinder head can be rotated 360 without a stop to allow for flexible alignment of the press jaws to the pressing point The press ma...

Page 21: ... fingers and hands crushed n Store the press machine out of reach of children and unauthorised persons Observe the following instructions for transport and storage of the press machine n Store the press machine in a dry frost free place in the case pro vided Protect the press machine and accessories from the following external influences n Impacts n Moisture and humidity n Dust and dirt n Frost an...

Page 22: ...tion at viega de viega tool services In order to use the press machine with the app you will first have to register once at Viega Tool Services and set up an operation Launch tool services viega de in the browser or scan the QR code Click on Register now and follow the next steps Once you have registered you will receive your access data The procedure for registering the press machine in the brows...

Page 23: ...our fingers may get caught in the danger zone and get crushed when the press machine starts up n Do not use the press machine without a press jaw inserted n Do not put your fingers in the danger zone Check the scope of delivery Insert the fully charged lithium ion rechargeable battery into the mounting bracket at the handle INFO Press the charging status button to check the bat tery charge level T...

Page 24: ...achine without a press jaw inserted n Do not reach into the area of the moving roller head or press jaws during pressing n Hold the press machine on the gripping surfaces NOTICE Risk of property damage due to damaged press jaws Using a damaged incorrectly dimensioned or worn press jaw may result in an incorrect pressing n Check the press jaw before use for any visible defect and if applicable repl...

Page 25: ... that there is enough space on the press point n Keep the press jaw contour and the area around the press point free from dirt and any objects that could hinder complete pressing Handling Pressgun 6 PlusPress machine with rechargeable battery and Bluetooth interface 25 ...

Page 26: ...ess force it automatically completes pressing from this point until the entire press stroke has been carried out After full retraction of the roller head open the press jaw and loosen it from the press connector If a malfunction occurs and the press machine fails to complete the pressing press the Reset button to return the roller head to its initial position Then remove the incompletely pressed p...

Page 27: ...w was not positioned square to the pipe axis on the press connector Make sure that the press jaw is positioned square to the pipe axis on the press connector Repeat the pressing The press contour is incorrect Check the press jaw and have repaired as required Repeat the pressing with an operational press jaw The press machine has a fault Oil escapes from the press machine A seal in the casing is fa...

Page 28: ...intenance oil to the hinges and all moving parts art no 667 924 Then thinly spray the press jaw or press ring with maintenance oil art no 667 924 and let it work for a short time before wiping off with a lint free cloth 3 8 2 Performing checks To ensure trouble free operation perform checks at regular intervals At the end of each use check the press contour of the press jaws and press rings for da...

Page 29: ...carry out repairs yourself Have repairs carried out only by authorised service partners n Top Version 1 n Bottom Version 2 from 2019 with annually changing colour shade The maintenance interval is 40 000 pressings or 4 years whichever occurs first The press machine has a label showing the date when the next regular maintenance is due Additionally the press machine is equipped with an LED display w...

Page 30: ...lithium ion rechargeable batteries contain valuable materials and can be recycled For disposal comply with the regulations appli cable in your country For more information contact your local waste management authority For EU countries Do not dispose of electrical and electronic devices in household waste Dispose of the device pursuant to the regulations applicable in your country see Ä Regulations...

Page 31: ...is device must receive interference signals even those that can lead to malfunctions Modifications not explicitly permitted by Viega could invalidate the user s authorisation to operate the tool This device has been tested and conforms to the limit values for a Class A digital device in accord ance with Part 15 of the FCC Regulations These limit values are rated to offer adequate protection agains...

Page 32: ...Declaration of Conformity Pressgun 6 Plus 4 4 Service partners For maintenance and repair of the press tools contact the service partner in your country Appendix Pressgun 6 PlusPress machine with rechargeable battery and Bluetooth interface 32 ...

Page 33: ...bula cz D Hans Joachim Voigt Sohn Nordlichtstrasse 48 50 13405 Berlin 49 30 413 4041 info voigtundsohn de Hamburger Hochdruck Hydraulik GmbH Billwerder Billdeich 601c 21033 Hamburg 49 40 7511 900 Service HHHydraulik com Hamburger Hochdruck Hydraulik GmbH Süd Neue Gautinger Str 21 82110 Germering 49 89 130 111 03 Service HHHydraulik com DK Scherer s Elektro Valhøjs Alle 171 2610 Rodovre 45 44 84373...

Page 34: ... 617 299 info mgservice nl RU KONTURS SDM Московская область Солнечногорский район Ленинградское шоссе 34 км стр 15 полигон МАДИ 7 499 155 07 11 info konturs sdm ru S Elektroverkstaden Kent Andersson AB Propellervägen 7 39241 Kalmar 46 732 30 57 40 info elektrov se UK MEP Hire Unit K Ashley Drive Bothwell G71 8BS Glasgow 44 800 587 5121 hire mephire co uk Broughton Plant Hire Sales Unit 10 Trade C...

Page 35: ...Viega GmbH Co KG service technik viega de viega com INT 2021 01 VPN200420 ...

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