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02/25/05  

34-126-120.doc 

V

ESTIL 

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V

ESTIL 

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ANUFACTURING 

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ORP

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2999 N. Wayne St., Angola, IN  46703 
Ph: 260-665-7586  ·  Fax: 260-665-1339 
E-mail: 

[email protected]

  ·  

www.vestil.com

 

M

ODEL 

JMD-1000

 

M

ULTI

-P

URPOSE 

T

OTE 

D

UMPER

 

Serial number ____________

Warnings & Safety Instructions .....………………..… 2 
Operation Instructions ……………………….….…… 3 
Routine Maintenance & Safety Checks ……………… 4 

Electrical & Hydraulic Diagrams & BOM ………..…. 5-9 
Troubleshooting …………………………....….……… 10 
Warranty …………………………………….….…..…. 11

 

I

MPORTANT 

N

OTES 

 

Ensure that all employees understand and follow the following. 

o

 

Read and understand the owner’s manual before using or servicing 
the tote dumper. 

o

 

The load must be removed and the carriage fully lowered before any 

work is performed on the tote dumper. 

o

 

Ensure that all safety and warning labels stay in place and are 

legible.   

o

 

Do not use the tote dumper if any damage or unusual noise is 

observed. 

o

 

Always watch the container carefully when the tote dumper is in 

operation. 

o

  The tote dumper is intended for use only on compacted, improved 

surfaces.

 

o

 

Do not use brake fluid or jack oils in the hydraulic system.  If oil is 
needed, use an anti-wear hydraulic oil with a viscosity grade of  

150 SUS at 100°F, (ISO 32 cSt @ 40°C), or Dexron transmission fluid. 

o

 

Contact the manufacturer for any needed MSDS information. 

 

Do not perform any modifications to the tote dumper without the 
manufacturer’s approval.  Failure to receive authorization for 

changes to the equipment could void the warranty. 

 

Maintenance and repairs are to be done only by personnel qualified 

to perform the required work.  Consideration will not be given for 
warranty repair labor charges without prior written authorization by 

the manufacturer. 

WHEN ORDERING 

REPLACEMENT PARTS

We take pride in using quality 

parts on the equipment we 
manufacture.  We are not 

responsible for equipment 
problems resulting from the use 

of unapproved replacement 
parts. 

To order replacement or 

spare parts for this equipment, 

contact the factory. 

In any communication with 

the factory please be prepared 
to provide the machine’s serial 

number, which is indicated on 
the machine dataplate. 

R

ECEIVING INSTRUCTIONS

 

Every unit is thoroughly 

tested and inspected prior to 

shipment.  However, it is 
possible that the unit could 

incur damage during transit. 

Inspect the unit closely when 

it arrives.  If you see evidence 
of damage or rough handling to 

either the packaging or to the 
product when it is being 

unloaded, immediately make a 
note of it on the Bill Of Lading!
 

It is important that you 

remove the product’s packaging 
upon its arrival to ensure that 

there is no concealed damage 
or to enable a timely claim with 

the carrier for freight damage. 

Also verify that the product 

and its specifications are as 
ordered.

 

 

 

O

WNER

S

    

M

ANUAL

Summary of Contents for JMD-1000

Page 1: ...o not perform any modifications to the tote dumper without the manufacturer s approval Failure to receive authorization for changes to the equipment could void the warranty Maintenance and repairs are...

Page 2: ...ng or flying material when dumping loads Do not use the dumper if any damage or unusual noise is observed Do not perform any modifications to the dumper without the manufacturer s approval Failure to...

Page 3: ...motor when the carriage reaches its maximum rotation angle Pressing the DOWN pushbutton will energize the lowering valve to allow the carriage to descend Again releasing the control will stop the carr...

Page 4: ...r functioning of the upper travel limit switch B In addition to the above inspect monthly for 1 The oil level Oil should be 1 to 1 below the reservoir s fill hole with the chute fully tilted 2 Worn or...

Page 5: ...MOTOR TRANSFORMER CONNECTION DIAGRAMS CAUTION If the motor voltage is changed the wire on the control transformer s primary wire has to be changed to match the new motor voltage also...

Page 6: ...ELECTRICAL DIAGRAMS MODULAR POWER UNITS...

Page 7: ...nical devices and their associated electrical and hydraulic circuits should attempt troubleshooting and repair of this equipment CAUTION Do not use brake fluid or jack oils in the hydraulic system If...

Page 8: ...R 2 33008 USS FLAT WASHER Z PLATED 12 1 01 627 010 MANIFOLD ASSM SEE PAGE 2 13 1 01 143 906 PUMP 14 1 HS52 CLAMP WORM GEAR 15 1 091802JY FIBERGLASS COVER 16 3 ZB2BZ009 BASE CONTACT BLOCK 17 3 ZB2BE101...

Page 9: ...28 HWH TEK DRILL TAP 6 3 TB TRACK RAIL DIN 7 1 01 029 006 JUCTION BOX 8 1 AB66JP PANEL JUNCTION BOX 9 4 C500 CONNECTOR ROMEX 2 SCREW 10 1 01 127 010 MANIFOLD 11 1 6801 06 06 NOW MJ MAORB 90 DEG 12 1 9...

Page 10: ...lowly when the motor stops Solenoid stuck open slightly by speck of contamination or a bent valve stem Check valve stuck open by speck of contamination Unit raises but lowers quickly when the motor st...

Page 11: ...consequential and incidental damages is expressly disclaimed The manufacturer s liability in any event is limited to and shall not exceed the purchase price paid Misuse will and modification might voi...

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