background image

Vestil Manufacturing Corporation

2999 North Wayne Street, P.O. Box 507

Angola, Indiana 46703 USA

Phone (260) 665-7586 • Fax (260) 665-1339

[email protected] • www.vestil.com

Revised 

07

-

1

3

A company dedicated to solving ergonomic and material
handling problems since 1955

.

OWNER'S
MANUAL

HYDRAULIC DRUM CRUSHER/COMPACTOR

 

MODEL

S

 HDC-900

 & HDC-905

WARNINGS & SAFETY INSTRUCTIONS

Read owner's manual completely before operating unit!

Do not service unit unless power is disconnected.

Do not operate drum crusher/compactor unless all cover
plates are in place and all components are in proper working
order.

Do not clean out drum crusher unless power is
disconnected.

• Do not bypass the safety interlocks.

Keep hands and feet outside the unit at all times when
operating.

Do not allow personnel to stand on drum crusher.

Do not stand in front of drum crusher door.

Do not operate this unit with loading door open. **(Do not
operate if safety switch is not functioning properly.)

Do not change pressure relief valve setting.

Do not clamp hydraulic cylinder in a vise as you may distort
the drum.

Use only maintenance parts either supplied or approved by
the manufacturer.

DO NOT modify the drum crusher in any way without first

obtaining written authorization from VESTIL.

Unauthorized modification(s) automatically void the

Limited Warranty and might make the crusher unsafe to

use.

Do not use brake fluids or jack oils. Use AW-32 Hydraulic

oil or equal.

Report all safety problems immediately.

Make sure all  labels (

see 

Label placement diagram, p. 12

)

and machine guards are in place & readable or functioning.

HYDRAULIC DRUM CRUSHER/COMPACTOR

 

MODEL

S

 HDC-900

 & HDC-905

Contents

Warnings and Safety Instructions ..................... 1
Receiving Instructions ...................................... 1
Warnings and Safety Instructions ..................... 2
Operating Instructions ...................................... 3
Installation Instructions ..................................... 4
Loading Instructions ......................................... 4
Periodic Maintenance Instructions ................... 5
Exploded Parts Drawing

s

.......................

                            

6

A & 6B

Bills of Materials

..................................

.

..

                             

6

A & 6B

Power 

U

nit

D

iagram & 

P

arts 

L

ist 

.........7

A-7B

Pressure 

S

witch & 

V

alve 

S

ettings

..........7

C-7E

Electrical 

Circuit Diagram 

.............................

 

8

Electrical 

Syste

m

 Specifications

...................

 

   

   

   

   

 

   

  

9

Hydraulic 

Circuit Diagram

...........................

 

10

Label Placement Diagram 

.

.............

............

 

11

Limited Warranty (Standard Units) 

.........

..

12

A

Limited Warranty

 (Wash-down Units)

.......

.

1

2B

RECEIVING INSTRUCTIONS

     After delivery, IMMEDIATELY remove the packaging 

from  the  product  in  a  manner  that  preserves  the 

packaging and maintains the orientation of the product 

in  the  packaging;  then  inspect  the  product  closely  to 

determine  whether  it  sustained  damage  during 

transport.  If  damage  is  discovered  during  the 

inspection, immediately record a complete description 

of  the  damage  on  the  bill  of  lading.  If  the  product  is 

undamaged, discard the packaging.

SERIAL  NUMBER AND CAPACITY

       

The serial number and capacity are inscribed on

 

the 

nameplate (

See p. 12 for location). Please remember to

 

include these numbers in any correspondence with your

 

dealer or the factory.

E

N
G

L

I

S

H

E
S
P

A
N
O

L

F

R
A
N
Ç
A

I

S

Page 1

Summary of Contents for HDC-900

Page 1: ...use Do not use brake fluids or jack oils Use AW 32 Hydraulic oil or equal Report all safety problems immediately Make sure all labels see Label placement diagram p 12 and machine guards are in place...

Page 2: ...oving parts of this unit Do not go near leaks High pressure oil easily punctures skin causing injury gangrene or death Do not service this unit unless power is disconnected Do not clean out this unit...

Page 3: ...of the cabinet the power unit turns off At this point the cabinet door can be opened to remove the drum If the unit needs to be stopped at any point during its cycle the operator can depress the red...

Page 4: ...s i e drums that lack ribs The crusher can be used to compact standard ribbed steel drums that contain soft materials When loading the crusher always apply these suggestions 1 Before using the crusher...

Page 5: ...aks 3 Check for worn or damaged hydraulic hoses electrical wires and cords Repair as necessary 4 Cycle the crusher and listen for unusual noise 5 Make sure all warning labels are readable and in place...

Page 6: ...DABLE PEAR LINK 1 6 22 037 006 LOCK ADJUSTING ROD 1 5 22 037 004 ADJUSTABLE YOKE END 1 4 22 024 003 GUARD PLASTIC COVER POWER UNIT 1 3 22 023 004 RESERVOIR PLASTIC 1 2 22 514 008 ROUND SQUARE DRUM CRU...

Page 7: ...11055 HHCS 2 Z PLATED 5 16 18 x 1 LG 4 7 33620 5 16 LOCK WASHER Z PLATED 4 6 33006 5 16 USS Flat Washer Z Plated 4 5 22 514 024 ROUND SQUARE DRUM CRUSHER SUB ASSEMBLY 1 4 22 024 003 GUARD PLASTIC COV...

Page 8: ...6 33 72 35 6 17 Page 7A SORGHG 3DUWV LDJUDP RI 3RZHU 8QLW...

Page 9: ...1 4 SHD 03G 3C60 A24D 4 way valve 1 5 99 153 037 Relief valve 1 6 99 022 004 Pressure switch 1 7 1710 PO check 1 8 99 153 035 Check valve 2 9 6408 H 04 Plug 2 10 1808 25 25psi check valve 1 11 6400 10...

Page 10: ...ssure gauge Set screw on knurled knob of pressure switch 1 NOTE The knurled knob of PS1 also has a set screw Filter Directional valve Directional valve Lower pressure switch PS1 Upper pressure switch...

Page 11: ...kwise 7 Adjust the relief valve a With the motor running observe the reading on the gauge connected to the GA port b Begin turning the adjustment hex of the relief valve RV clockwise Note As pressure...

Page 12: ...HO closes 2 LS NO HC opens 3 At the bottom of the cylinder ram stroke PS1 if in CRUSH mode or PS2 if in COMPACT mode make Energizes CR2 13 and 14 CR2 9 and 1 open 2 SOL H de energize CR1 13 and 14 de...

Page 13: ...Page 8 FIG 9 Electrical system diagram...

Page 14: ...208 230VAC 3 Phase 460VAC 3 Phase Motor wires 1 7 Connect to contactor lead T1 Motor wire 1 Connect to contactor lead T1 Motor wires 2 8 Connect to contactor lead T2 Motor wire 2 Connect to contactor...

Page 15: ...M 14 2 4 3 1 12 11 7 8 13 15 9 6 10 5 16 Page 10 FIG 10 Hydraulic System Diagram...

Page 16: ...Data Label 221 305 206 220 248 251 By Oil Fill 300 203 2 Page 11 Label placement diagram...

Page 17: ...nty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal usa...

Page 18: ...rranty covers defects in the following original dynamic components motors hydraulic pumps electronic controllers switches and cylinders It also covers defects in original parts that wear under normal...

Reviews: