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Table of Contents

 

Rev. 10/2/2020 

LLW MANUAL 

Table of Contents

 

Copyright 2020 Vestil Manufacturing Co. 

Page 

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LLW, LLPW, ALLW, & ALLPW Light Load Lifters 

Use and Maintenance Manual 

 

 

          

           

          

 

 

                

 

A)LLW-FW

          

 

(A)LLPW-FW

            

 

(A)LLW-4SFL

             

 

(A)LLPW-4SFL 

 

 

 

Receiving Instructions  

  After  delivery,  remove the packaging from the product. Inspect the product closely to determine whether it 

sustained damage during transport. If damage is discovered, record a complete description of it on the bill of lading. 

If the product is undamaged, discard the packaging.

 

 

NOTE:

 

The end-user is solely responsible for confirming that product design, use, and maintenance comply with 

laws, regulations, codes, and mandatory standards applied where the product is used.

 

 

Technical Service & Replacement Parts  

  For  answers to questions not addressed in these instructions and to order replacement parts, labels, and 

accessories, call our Technical Service and Parts Department at (260) 665-7586. The Department can also be 

contacted online at 

http://www.vestilmfg.com/parts_info.htm

.

 

 

Electronic Copies of Instruction Manuals 

  Additional copies of this instruction manual may be downloaded from 

https://www.vestil.com/page-manuals.php

. 

 

 

Vestil Manufacturing Corp. 

2999 North Wayne Street, P.O. Box 507, Angola, IN 46703 

Telephone: (260) 665-7586  -or-  Toll Free (800) 348-0868 

Fax: (260) 665-1339 

Web: 

www.vestilmfg.com

 

    e-mail: 

[email protected]

 

 

 

 

Table of Contents 

Page 

Specifications (dimensions, capacity, net weight): LLW & ALLW

………………………………………………....... 

2

 

Specifications (dimensions, capacity, net weight): LLPW & ALLPW

………………………………………….……. 

3

 

Signal Words

….…………………………………………………………………………………………………..………. 

4

 

Safety Instructions

..…….…………..………………………………………………………………..………..………….  

4

 

LLW-202058-FW Exploded View & Bill of Materials

….…………….…………………………………....…….......... 

5

 

ALLW-2020-FW Exploded View & Bill of Materials

…………………..………….…………………….......………… 

6

 

ALLW-2020-FWFL Exploded View & Bill of Materials

…………………………………………………………….. 

7

 

LLW-202058-FWFL Exploded View & Bill of Materials

……………………………………………………………… 

8

 

LLW-202058-FWWL Exploded View & Bill of Materials

……………………………………………………………… 

9

 

LLW-242060-4SFL Exploded View & Bill of Materials

………………………………...…….………………….…….  

10

 

ALLW-2420-4SFL Exploded View & Bill of Materials

…………………………………........................................  

11

 

LLPW-500-FW Exploded View & Bill of Materials

……………………………………….....……………………....... 

12

 

LLPW-500-FWFL Exploded View & Bill of Materials

………………………………………………………………. 

13

 

ALLPW-500-FW Exploded View & Bill of Materials

………………………………………………………….……….. 

14

 

ALLPW-500-FWFL Exploded View & Bill of Materials

……………………………………………………………….. 

15

 

LLPW-500-4SFL Exploded View & Bill of Materials

…………………………………….…………………....………. 

16

 

ALLPW-500-4SFL Exploded View & Bill of Materials

………………………………………………………….……..  

17

 

Raising and Lowering the Deck

….……………………………………………………………………………………... 

18

 

Using the Hand Truck

..…..………………………………………………………………………………………………  

18

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19

 

Record of Satisfactory Condition

………………………………………………………………………………….……. 

19

 

Inspections & Maintenance

…………………………………………………………………………......................... 

20

 

Labeling Diagram

……………………………………………………………………………………………………...…. 

20

 

Limited Warranty

…...…………………………………………………………………………………………………….. 

21

 

 

Summary of Contents for ALLPW

Page 1: ...ies of this instruction manual may be downloaded from https www vestil com page manuals php Vestil Manufacturing Corp 2999 North Wayne Street P O Box 507 Angola IN 46703 Telephone 260 665 7586 or Toll...

Page 2: ...standard models appear in the diagrams and tables MODEL LLW 242060 4SFL ALLW 2420 4SFL Net weight 192 lb 87 0 kg 127 lb 57 7 kg Capacity 500 lb 227 3 kg 400 lb 181 8 kg MODEL LLW 202058 FW ALLW 2020...

Page 3: ...ALLPW FW ALLPW 500 FWFL Model Net weight Capacity LLPW 500 FW 156 lb 70 9 kg 400 lb 181 8 kg ALLPW 500 FW 93 lb 42 2 kg 400 lb 181 8 kg ALLPW 500 FWFL 94 lb 42 7 kg 400 lb 181 8 kg Model Net weight C...

Page 4: ...tory condition Before using the lifter inspect the area where it will be used Look for conditions that affect the use of the lifter Regardless of whether the lifter is loaded or unloaded DO NOT stand...

Page 5: ...R GUIDE 8 5 16 132 058 WHEEL POLY ON POLY 2 16 11107 HEX BOLT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 17 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC F...

Page 6: ...LT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 18 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 5 7 33018 USS FLAT WASHER Z PLATED 3 4 4 19 36106...

Page 7: ...A ZINC PLATED 1 4 20 2 6 33018 USS FLAT WASHER Z PLATED 3 4 4 20 01 640 031 PUMP MANUAL STK 24 FHJ 1 7 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 2 21 13 025 004 002 HANDLE WITH HOLES 1 8 65107...

Page 8: ...5 BAR RETAINER 1 7 33018 USS FLAT WASHER Z PLATED 3 4 4 23 21 001 132 FINAL ASSEMBLY W O SHIPPING 1 8 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 23 1 21 145 001 SPECIALTY HARDWARE PUSH PULL CL...

Page 9: ...106 HEX NUT GRADE A ZINC PLATED 3 8 16 5 6 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 19 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 33018 USS FLAT WASHER Z PLATED 3 4 5 20 99 145 067 COMPRESSION SLE...

Page 10: ...2 2 19 33614 LOCK WASHER Z PLATED 10 4 8 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 2 20 36030 10 32 HEX NUT 4 9 16 132 011 CASTER SWIVEL 4X2 4 21 21 042 002 001 HAND WINCH ONE PIECE STRA...

Page 11: ...5 16 LG RETAINING CLEVIS 1 20 16 132 200 CASTER PP 8 2 W RED 2 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 1 21 13 025 004 002 HANDLE WITH HOLES 1 8 16 132 009 PP 4 1 25 W 2 22 31802 SCREW SELF TAPPING SC...

Page 12: ...POLY ON POLY 2 15 11107 HEX BOLT GRADE A ZINC FINISH 3 8 16 x 1 1 4 5 5 68015 EXTERNAL RETAINING RING PHOSPHATE 3 4 2 16 33622 SPLIT LOCK WASHER CARBON STEEL MEDIUM ZINC FINISH 3 8 5 6 33018 USS FLAT...

Page 13: ...SHER Z PLATED 3 4 4 22 33 513 032 WELDMENT DECK 1 7 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 23 21 001 132 FINAL ASSEMBLY W O SHIPPING 1 8 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 23 1 21 145...

Page 14: ...INING RING PHOSPHATE 3 4 2 17 21 017 087 STIFFENER BAR 1 6 21 112 003 PIN 1 2 X 1 15 16 LG RETAINING CLEVIS 3 18 21 527 001 SUB ASSEMBLY PULLEY W BUSHING 1 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 19...

Page 15: ...1 15 16 LG RETAINING CLEVIS 3 20 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 65107 COTTER PIN ZINC FINISH 5 32 X 2 3 21 13 025 004 002 HANDLE WITH HOLES 1 8 42 027 005 ROLLER GUIDE ROLLER 8 22 31802 SCR...

Page 16: ...AT WASHER Z PLATED 3 16 10 4 8 11113 HEX BOLT GRADE A PLAIN FINISH 3 8 16 X 2 1 2 2 20 33614 LOCK WASHER Z PLATED 10 4 9 37024 NYLON INSERT LOCK NUT GRADE 2 ZINC FINISH 3 8 16 2 21 36030 10 32 HEX NUT...

Page 17: ...HATE 3 4 2 20 21 145 013 SPECIALTY HARDWARE THIMBLE 1 7 42 027 005 ROLLER GUIDE ROLLER 8 21 16 132 011 CASTER SWIVEL 4X2 4 8 21 112 002 PIN ROLLER 4 22 16 132 200 CASTER PP 8 2 W RED 2 9 16 132 009 PP...

Page 18: ...plus the weight of the lifter and a full capacity load Perform the following function test before each use 1 Raise and lower the deck and confirm normal operating condition of the lift mechanisms 2 T...

Page 19: ...raph the unit from multiple angles so that all operating mechanisms are clearly visible Take close range photographs of the labeling applied to the truck Raise and lower the deck Describe the operatio...

Page 20: ...ion of the rubber pad Replace the pad if wear or damage affects its function Maintenance Implement a maintenance program to ensure that the lifter functions properly Page 9 of ANSI ITSDF standard B56...

Page 21: ...ic pumps motor controllers and cylinders It also covers defects in original parts that wear under normal usage conditions wearing parts such as bearings hoses wheels seals brushes and batteries How lo...

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