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Summary of Contents for GT-3800PX

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Page 2: ...ipment damage if instructions are not followed Due to misuse of the tool there is the possibility that users may suffer disturbance and damage may occur only to the object Depending on the situation even items described in the Caution sections may have serious consequences Please safely store this manual in an easily accessible location so that it may be used by users at any time When the warning ...

Page 3: ...the recommended inner diameter or more Additionally do not use hoses that are old or too long Install the air hose installation parts securely It is very dangerous if the air hose detaches due to poor installation because the high pressure air will cause the air hose to fly around Install the air hose installation parts in the air hose and air tool securely Warning Work environment Keep the work a...

Page 4: ...nd guard against any unusual movements Conduct all work with a stable work posture Avoid starting the tool suddenly Confirm whether the start switch is in the stop position when connecting the air hose When carrying the air tool do not put your hand on the start switch Hang securely When hanging the tool with balancers etc check whether the hanging tool such as balancers etc is securely installed ...

Page 5: ... a chance of danger stop the supply of air and remove the air hose from the air tool Caution Basic cautions for using the air tool Work very carefully Since working carelessly and thoughtlessly or using the tool when tired could lead to injury or accidents be alert and work carefully Do not allow access by anyone else to the work area to those who are not involved in the work Do not allow access b...

Page 6: ...eep it out of the reach of children and keep it in a dry place Be aware of laws regarding noise There are national legislation and restrictions set by each prefecture regarding noise It is necessary to operate the tool below the noise regulation limit so as not to disturb those in the surrounding environment Setup a sound insulation wall etc if necessary Take breaks as required Since continuous wo...

Page 7: ...oduct or exchange the tips of the tool without sufficiently understanding the details Always keep the instruction manual nearby Be sure to check the manual when there is something you don t understand Keep the instruction manual in a safe place so as not to lose it If you lose the manual be sure to order a new manual Applications This product is an air tool that has been designed and developed for...

Page 8: ...sure The air pressure of this product is 0 6MPa Be sure not to use air pressure exceeding the specifications since it influences performance lifespan and safety Removal of the drain When impurities such as moisture and rust in the pipes enter this product it could lead to a malfunction Clean the drain in the compressor before use To supply normal dry air to this product be sure to install the air ...

Page 9: ... for manual operation there is a risk of accident as the tip of the tool may become damaged and shatter etc Be sure to use power tools for this device Tightening bolts nuts To tighten bolts nuts first tighten bolts nuts by hand for 1 2 revolutions or a couple of thread pitches After tightening is complete immediately let the lever released and stop the tool By continuing to tighten further bolts c...

Page 10: ...ates counter clockwise Do not operate the rotation switch while pressing the start lever Adjusting the torque Torque adjustment is possible by aligning the right left switch lever mark with the numbers 1 is the minimum and 3 is the maximum Installing sockets There is a pinhole on the point of the anvil drive part Align the pinhole of the socket and attach the socket with the pin and O Ring Install...

Page 11: ... be sure to turn off the air Do not point the exhaust towards people or fire The exhaust is dangerous since it contains oil Do not touch the tip tool and screws immediately after the work because they became hot from friction during work When there is any abnormal operation immediately turn off the air and stop working ...

Page 12: ...Anvil drive part on the tip Worn out It will deteriorate the performance and decrease efficiency Early exchanging of parts is recommended Cracks Discontinue use and request repairs since there is a risk of breaking and it is dangerous Socket Worn out square and hexagonal heads It may deteriorate the performance and the socket may detach from the anvil Worn out pinholes It may disable the fixing of...

Page 13: ...e the lever does not return correctly because the tool will start suddenly after connected If the lever does not correctly return please request repairs Bolts for each part Loose bolts It may lead to air leaks and malfunctions Please re tighten the bolts Surface damage Cracks Discontinue use and request repairs since there is a risk of damage and shattered fragments ...

Page 14: ...sure 2 Rotation is uneven Parts are rusted due to a lack of lubrication Lubricate disassemble and adjust Change of shape of the start lever pin Replace parts Change of shape of the throttle valve Replace parts Damage to throttle valve and valve base Replace parts 3 Rotation does not stop Contamination by a foreign substance in the throttle valve Disassemble and adjust 4 Switch lever or the adjustm...

Page 15: ...s 8 Abnormal noise is generated Run out of lubrication and grease Lubricate disassemble and adjust 9 It rotates without a load but with a load it does not rotate and the power decreases Parts of the hammer are damaged Replace parts 10 Water comes out The drain is clogged Clean the drain Request repairs immediately when the tool is in a defective and abnormal condition etc since it could lead to a ...

Page 16: ...ty Bolt Dia 39mm Working Torque Range 353 1607Nm Weight 8 9kg Overall Length 269 5mm Free Load 4100rpm Working Air Pressure 0 6Mpa Air Consumption 0 7 min Air Compressor 3 75kw or bigger Air Hose Inner Dia 12 7mm Accessories VESSEL Air Coupling BPB 4 1pc L Wrench A F 5mm 1pc Description ...

Page 17: ...Exploded diagram drawing Parts list 16 ...

Page 18: ...ing 6205Z Installed No 21 1 21 Endplate Complete Front Installed No 17 1 22 Cylinder Complete Installed No 17 1 23 Pin Cylinder SP6 14 Installed No 22 2 24 Rotor 1 25 Blade Rotor 6 26 Endplate Complete Rear 1 27 Pin Endplate SP4 10 Installed No 26 1 28 Bearing 6204 Installed No 26 1 29 Rear Gasket Motor Housing 1 30 Washer Spring M8 4 31 Hex Cap Bolt M8 25 4 32 Reverse Regulator Lever Complete 1 3...

Page 19: ... 1 47 Handle Cap 1 48 Screw Handle Cap Retainer M4x 12 Pan Screw Cross Hollow 1 49 Inlet Bushing 1 50 Case Silencer 1 51 O Ring Silencer Case N18 1 Parts with marked shall not be supplied individually even if ordered since it is an integrated component The contents of this manual are subject to be changed without previous notice ...

Page 20: ...Manufactured by 17 25 Fukae Kita 2 chome Higashinari ku Osaka 537 0001 Japan Tel 81 6 6976 7778 Fax 81 6 6972 9441 E mail export vessel co jp URL http www vessel jp 20061220 MODEL GT 3800PX SERIAL NO ...

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