VC VCSBC6438 Operating Manual Download

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Vision

Components

The Smart Camera People

VCSBC64XX

Operating Manual

Hardware Specifications and special Software Functions of

VCSBC64XX Smart Cameras

Revision 1.2 April 2011
Document name: VCSBC64XX_HW.pdf

Vision Components GmbH Ettlingen,

Germany

Summary of Contents for VCSBC6438

Page 1: ...Smart Camera People VCSBC64XX Operating Manual Hardware Specifications and special Software Functions of VCSBC64XX Smart Cameras Revision 1 2 April 2011 Document name VCSBC64XX_HW pdf Vision Components GmbH Ettlingen Germany ...

Page 2: ...requently asked questions and demo programs Download Center for all documentation and Software downloads refer to the following table Description Title on Website Download Center Introduction to VC Smart Camera programming Programming Tutorial for VC20XX and VC40XX Cameras Service Support Download Center Documentation Getting Started VC Demo programs and sample code used in the Programming Tutoria...

Page 3: ...amera socket 19 4 3 2 Electrical specifications ST6 camera interface 19 4 3 3 Matching connector and cable for ST6 camera socket 21 4 4 ST7 Extension Connector 22 4 4 1 Pin Assignments ST7 camera socket 22 4 4 2 Electrical specifications ST7 camera socket 23 4 4 3 Matching connector and cable for ST7 camera socket 23 4 4 4 Recommended external Line Driver Receiver Circuit for use of the RS232 inte...

Page 4: ...ix C Overall Dimensions VCSBC64XX C Appendix D Drawing Circuit Board VCSBC64XX D Appendix E Drawing C mount Camera Head VCSBC64XX D Appendix E Drawing C mount Camera Head VCSBC64XX E Appendix F Drawing heatsink VCSBC64XX F 1996 2011 Vision Components GmbH Ettlingen Germany ...

Page 5: ... video output onto a PC via 1 Gigabit Ethernet interface and also a High Speed Trigger input with absolute constant capture delay which allows absolutely jitter free image acquisition and high precise synchronizations of the two heads even at very high speed processes 12 24 V digital IOs additional IO ports and an RS232 serial interface are available as well Whereas a standard progressive scan cam...

Page 6: ... via Fast Ethernet port to PC and display on screen The TMS320C64 DSP is one of the fastest 32bit DSPs It features a RISC like instruction set up to 8 instructions can be executed in parallel a L1 cache memory 32 Kbytes and a 256 Kbytes L2 cache on chip Its high speed 64 channel DMA controller gives additional performance The DSP uses fast external DDR SDRAM as main memory A flash EPROM provides n...

Page 7: ...rnet onto PC Processor Texas Instruments 900 MHz TMS320DM648 DSP RAM 256 MB DDR SDRAM Flash EPROM 32 MB SD card Not available Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x400 mA Trigger input Fast 5 V CMOS input and output jitter free image acquisition Additional IO ports 8 I O ports CMOS 3 3V I2C Clock and Data signals Ethernet interface Gigabit Ethernet Serial Interfac...

Page 8: ...ments 900 MHz TMS320DM648 DSP RAM 256 MB DDR SDRAM Flash EPROM 32 MB SD card Not available Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x400 mA Trigger input Fast 5 V CMOS input and output jitter free image acquisition Additional IO ports 8 I O ports CMOS 3 3V I2C Clock and Data signals Ethernet interface Gigabit Ethernet Serial Interface 115 200 bd serial RS232 communica...

Page 9: ...ocessor Texas Instruments 900 MHz TMS320DM648 DSP RAM 256 MB DDR SDRAM Flash EPROM 32 MB SD card Not available Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x400 mA Trigger input Fast 5 V CMOS input and output jitter free image acquisition Additional IO ports 8 I O ports CMOS 3 3V I2C Clock and Data signals Ethernet interface Gigabit Ethernet Serial Interface 115 200 bd se...

Page 10: ...ocessor Texas Instruments 900 MHz TMS320DM648 DSP RAM 256 MB DDR SDRAM Flash EPROM 32 MB SD card Not available Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x400 mA Trigger input Fast 5 V CMOS input and output jitter free image acquisition Additional IO ports 8 I O ports CMOS 3 3V I2C Clock and Data signals Ethernet interface Gigabit Ethernet Serial Interface 115 200 bd se...

Page 11: ... Instruments 900 MHz TMS320DM648 DSP RAM 256 MB DDR SDRAM Flash EPROM 32 MB SD card Not available Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x400 mA Trigger input Fast 5 V CMOS input and output jitter free image acquisition Additional IO ports 8 I O ports CMOS 3 3V I2C Clock and Data signals Ethernet interface Gigabit Ethernet Serial Interface 115 200 bd serial RS232 co...

Page 12: ...nts 900 MHz TMS320DM648 DSP RAM 256 MB DDR SDRAM Flash EPROM 32 MB SD card Not available Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x400 mA Trigger input Fast 5 V CMOS input and output jitter free image acquisition Additional IO ports 8 I O ports CMOS 3 3V I2C Clock and Data signals Ethernet interface Gigabit Ethernet Serial Interface 115 200 bd serial RS232 communicati...

Page 13: ...truments 900 MHz TMS320DM648 DSP RAM 256 MB DDR SDRAM Flash EPROM 32 MB SD card Not available Process interface 4 inputs 4 outputs optically decoupled 24 V outputs 4x400 mA Trigger input Fast 5 V CMOS input and output jitter free image acquisition Additional IO ports 8 I O ports CMOS 3 3V I2C Clock and Data signals Ethernet interface Gigabit Ethernet Serial Interface 115 200 bd serial RS232 commun...

Page 14: ...5 VCSBC64XX VCSBC40XX VCSBC50 Power and PLC IO Connector ST6 Trigger Encoder Connector ST7 Extension Connector I2C RS232 IO Ports The pin assignments electrical specifications as well as available accessories are shown for each interface connector in the following sections Please refer to Appendix D Drawing Circuit Board VCSBC64XX for the pin 1 orientation of the camera board sockets 1996 2011 Vis...

Page 15: ...with center polarization slot Pin Number Signal 1 Out0 2 Power 12 24V 3 Out1 4 Power GND 5 Out2 6 In3 7 Out3 8 GND 9 In0 10 In2 11 In1 12 GND Pin Locations 2 4 6 8 10 12 1 3 5 7 9 11 Please refer to Appendix D Drawing Circuit Board VCSBC64XX for the pin 1 orientation on the camera board socket 4 2 2 Electrical specifications digital IO s ST5 interface The camera has 4 PLC compatible inputs and 4 P...

Page 16: ...source 12 24 V Absolute maximum voltage voltages greater than 40 V can destroy the outputs Type Circuit GND directly connected Switching voltage positive switching PNP Current max 400 mA per output Absolute maximum current total currents greater than 1000 mA can destroy plugs and cables Always consider the total sum of all output currents Switching power max 9 6 W 24 V 400 mA per output Reverse vo...

Page 17: ... the 12 pin ST5 I O connector Camera power is regulated inside the camera so only an unregulated power source of 12 V to 24V is required The camera is however very sensitive to power supply interruption Please make sure that the voltage never exceeds the limits of 9V 30V even for a short period of time In case of trouble it is recommended to backup the power supply by a capacitor or a battery larg...

Page 18: ...e VK000173 Pin Number Signal 1 Out0 Blue 2 Power 24V Red 3 Out1 Purple 4 Power GND Black 5 Out2 Grey Red 6 In3 Green 7 Out3 Blue Red 8 GND Yellow 9 In0 Grey 10 In2 White 11 In1 Pink 12 GND Brown Pin arrangement looking down on circuit board socket 2 4 6 8 10 12 1 3 5 7 9 11 Please refer to Appendix D Drawing Circuit Board VCSBC64XX for the pin 1 orientation on the camera board socket For additiona...

Page 19: ...trigger inputs for use as image capture trigger and two corresponding CMOS trigger outputs as strobe light trigger Since the signals are fast at a very low noise margin it is recommended to keep the cable as short as possible Use twisted pair or even coaxial cable for this purpose The trigger input assures a constant image capture delay without jitter The SBC64XX features at the time only synchron...

Page 20: ...ery sensitive and not galvanically separated Opto isolation of the driving circuit is therefore strongly recommended The following page shows suitable circuits for trigger inputs and outputs Please note that inputs and outputs are not protected against over current The outputs are neither protected against short circuit nor reverse voltage spikes from inductive loads Recommended driving circuit fo...

Page 21: ... for each connector is marked in Appendix D Drawing Circuit Board VCSBC64XX Recommended circuit for trigger outputs or 6 5 Trigout A or B ST6 3 Inside camera 4 3 3 Matching connector and cable for ST6 camera socket Socket ST6 on circuit board Part number 87759 0850 manufacturer Molex Matching connector Part number 51110 0850 manufacturer Molex Pin assignment Trigger Encoder cable VK001034 PIN J4 S...

Page 22: ...uired A sample circuit is documented in section 4 4 4 Pin Number Signal 1 5V 2 I2C_Data 3 I2C_Clock 4 GND 5 3 3 V 6 IO_0 7 IO_1 8 GND 9 IO_2 10 IO_3 11 nReset_out 12 GND 13 25 MHz Out 14 GND 15 IO_4 16 GND 17 IO_5 18 IO_6 19 IO_7 20 GND 21 RS232_RX 22 RS232_TX 23 RS232_RTS 24 RS232_CTS Pin Locations 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Please refer to Appendix D Drawing C...

Page 23: ...ector and cable for ST7 camera socket The socket ST7 has the following part number 8775967 2050 manufacturer Molex www molex com Two 12 pin cables VK000173 same as ST5 connector are needed Pin 1 12 first ST7 cable Pin 13 24 second ST7 cable pin number of connector given here 2 4 6 8 10 12 14 16 18 20 22 24 1 3 5 7 9 11 13 15 17 19 21 23 Color code first Cable VK000173 left socket side Pin Number S...

Page 24: ...RS232_TX White 23 RS232_RTS Pink 24 RS232_CTS Brown 4 4 4 Recommended external Line Driver Receiver Circuit for use of the RS232 interface ST7 ROUTen 19 Vcc pin5 3 2 C1 V 3 3V 100n 100n 7 4 C1 V 100n 5 C2 100n GND GND 100n 6 C2 GND 13 17 T1in ST7 pin22 T1out RS232_TX cable 12 8 T2in T2out ST7 pin23 RS232_RTS cable 16 15 ST7 pin21 R1out R1in RS232_RX cable 9 10 ST7 pin24 R2out R2in RS232_CTS cable ...

Page 25: ...der Order Number VCSBC6438 Single Board Smart Camera without lens holder b w CCD VK000429 VCSBC6438C Single Board Smart Camera without lens holder Bayer CCD VK001023 VCSBC6458 Single Board Smart Camera without lens holder b w CCD VK001060 VCSBC6465 Single Board Smart Camera without lens holder b w CCD VK001030 VCSBC6465C Single Board Smart Camera without lens holder Bayer CCD VK001033 VCSBC6466 Si...

Page 26: ...s available for the VCSBC64XX Product description Order Number 12 pin cable for Expansion Port ST7 2 cables needed as 24 pin connector It is recommended to manufacture matching circuit board VK000173 Power Supply and IO Interface 12 pin cable for ST5 VK000173 Trigger and encoder 8 pin cable for ST6 0 5m length VK001034 Flex cables for detached Camera Head mounting 30mm x 20 80mm x 20 core 1 1 The ...

Page 27: ...rsion VCLIB Version VCRT Camera OS Version CCS 3 3 or CCS 4 x C6000 VCRT 5 29 VCLIB 3 10 VCRT 5 29 2 Refer to the Tech News section under Support and Download on the VC website for an overview of the latest compatible set up The VCRT PC lib Operation System PC library the VCLIB Image Processing Library as well as the VCRT Camera Operation System can be downloaded from Support section of the Vision...

Page 28: ... IP address allocation The Getting Started VC Smart Cameras and section 6 4 1 include advice on re setting a camera with unknown or invalid IP Address 6 3 Using FTP with the VCSBC64XX The use of any standard ftp client is now possible The following server commands have been added SYSTEM PWD CWD LIST DEL Programs have to be uploaded as out files into the camera flash memory Ascii files like the aut...

Page 29: ...he camera serial number as shown This command sends vcp packets via UDP broadcast for the next 15 seconds Sending this command resets the corresponding camera to the default IP address and bypasses Autoexec execution Further options below 6 Boot the corresponding camera power on during the next 15 seconds During start up the camera listens 0 5 seconds for cvp packets send with vcnet jar 7 If a val...

Page 30: ...ng please pay attention to the fact that the memory start address has changed in comparison to previous VC cameras In your link file replace the memory section with this one MEMORY PMEM o 0E0100000h l 100000h intended for initialization BMEM o 0E0090000h l 40000h bss system stack cinit 6 5 3 Image capture with VCSBC64XX cameras Picture taking with the SBC64XX camera works using the same functions ...

Page 31: ...ut is high when bit set to 1 low when bit set to 0 io_port_dir set port direction input or output synopsis I32 io_port_dir int direction description The function io_port_dir sets the direction of the IOs Only the 8 last bits of the integer value are relevant IO_0 corresponds to the least significant bit The IO is an input when bit set to 0 and an output when bit set to 1 io_port_out set outputs sy...

Page 32: ...sable disable IOPORT interrupt synopsis I32 io_port_int_disable void description The function io_port_int_disable disables the IOPORT interrupt This is the default state due to floating IOs which would constantly trigger interrupts 1996 2011 Vision Components GmbH Ettlingen Germany ...

Page 33: ...tialize io ports to all input int io_port_in void returns result lowest 8 bits 0 LOW 1 HIGH int io_port_dir int direction returns result lowest 8 bits 0 INP 1 OUT int io_port_out int out set output lowest 8 bits 0 LOW 1 HIGH int io_port_int_enable IOPORT interrupt enable int io_port_int_disable IOPORT interrupt disable 1996 2011 Vision Components GmbH Ettlingen Germany ...

Page 34: ... clear glass filter of the same size The C mount flange distance from the CCD is accurately adjusted for the use of the IR filter removing the filter decreases the length of the optical path and it may become impossible to focus some lenses to a larger working distance If the IR filter is not to be used please order your camera with a clear glass filter or contact Vision Components for obtaining a...

Page 35: ... Overall Dimensions VCSBC64XX 6 17 5 3 40 63 2 81 3 80 77 31 40 4 18 15 Note the sensor head protrudes the circuit board slightly when mounted as shown Tolerances All vertical dimensions 0 5mm All horizontal dimensions 0 1mm 1996 2011 Vision Components GmbH Ettlingen Germany ...

Page 36: ...64XX Smart Cameras D Appendix D Drawing Circuit Board VCSBC64XX The red dot marks the Pin 1 position of each connector 2 5mm for M2 ST6 ST5 ST7 M2 Tolerances All circuit board dimensions 0 1mm 1996 2011 Vision Components GmbH Ettlingen Germany ...

Page 37: ...VCSBC64XX pdf Hardware Documentation VCSBC64XX Smart Cameras E Appendix E Drawing C mount Camera Head VCSBC64XX Tolerances All dimensions 0 1mm 1996 2011 Vision Components GmbH Ettlingen Germany ...

Page 38: ...VCSBC64XX pdf Hardware Documentation VCSBC64XX Smart Cameras F Appendix F Drawing heatsink VCSBC64XX 1996 2011 Vision Components GmbH Ettlingen Germany ...

Page 39: ...aries Color Lib Extension Lib VCOCR Text Recognition Library VC Smart Reader VC Smart Finder VC Solar Solution News and Events VC News Trade Show dates VC Seminars Workshops Service Support Contact Contact Vision Components Download Center Download of Documentation User Registration required Product Brochures Camera Manuals Getting Started Programming Manuals Training Manuals and Demo Code Softwar...

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