Van Der Stahl V-301 G Series Operating Instructions Manual Download

Page: 1 / 62

Printed

APR

201

2nd Edition 2.01E

TABLETOP VACUUM AND GAS-FLUSHING

IMPULSE SEALER

V-301 G SERIES

OPERATING INSTRUCTIONS

www.vanderstahl.com

Single

A TYPE

Double

B TYPE

Summary of Contents for V-301 G Series

Page 1: ...Printed APR 2016 2nd Edition 2 01E TABLETOP VACUUM AND GAS FLUSHING IMPULSE SEALER V 301 G SERIES OPERATING INSTRUCTIONS www vanderstahl com Single A TYPE Double B TYPE...

Page 2: ...ase refer to the below illustration Please do NOT throw out the packing materials for transportation How to repack the V 301G for transportation Before transportation How to pack the machine Pressure...

Page 3: ...As a result of research to further improve the V 301G series some details in the operating instructions may differ from your actual machine For operating problems or product information please contac...

Page 4: ...tting the heating timer 15 8 6 2 Selecting operation mode 16 8 6 3 Setting the vacuum and gas flush timers 16 8 7 Forward a nozzle 17 8 8 Place a pouch to the seal area 17 8 9 Press down on a table 17...

Page 5: ...42 Upper heating element replacement for V 301G 10DK 43 10 3 Glass tape and Sarcon sheet replacement 44 10 4 Silicone rubber replacement 45 10 5 Clean replace a nozzle 46 10 6 Clean a filter replace...

Page 6: ...m and gas tmer OFF Dial 1 9 0 1 20 seconds MANUAL continuous mode Machine dimensions W 370mm x D 400mm x H 390 mm NOTE The exhaust speed and ultimate vacuum represent stand alone values before install...

Page 7: ...urchased through Van der Stahl Scientific 1 The impulse sealer is a machine which sends strong electric current quickly to the thin ribbon heater which presses against the film and instantly heat seal...

Page 8: ...w Please check them before beginning operation Labels not readily apparent are indicated by dotted lines 5 Warning caution label location and content This label is adhered on the top of pressure lever...

Page 9: ...ce Warning Do not use for packaging liquids Do not splash water on V 301G series or use machine for packaging liquids since machine is not waterproof There is a danger of electrocution or malfunction...

Page 10: ...wer switch automatically turns OFF If heating is not complete within 3 seconds the power switch will automatically turn to the OFF position There is a possibility of the machine malfunction Do not ope...

Page 11: ...art to wear with use Once they are damaged it will be difficult to achieve smooth and strong seals Thoroughly read how to replace the parts and be careful when doing so To achieve a strong seal Proper...

Page 12: ...ossible The V 301G series is an impulse sealer Do not become alarmed if the sealing area does not become hot after the power switch is turned ON The machine has not malfunctioned The sealer uses an im...

Page 13: ...inserted into the bag through this nozzle Table Depress the table to seal Push the area indicated in the label Sponge pad Works as packing while gas flushing Power lamp The light will turn ON when th...

Page 14: ...the V 301G series 1 Install the regulators that has the reducing valve and flowmeter to the gas cylinder 2 The gas cock for providing the gas is located on the right side of the machine Install the r...

Page 15: ...ication Insert the electric power plug fully into the wall outlet Turn ON the power switch The power lamp will turn ON Set the heating and gas flushing time with the timer unit The sealing condition w...

Page 16: ...ive dials The bigger the scale number is the longer the heat time will be Dial 1 9 about 0 1 20 seconds Manual continuous operation mode 8 6 2 Selecting operation mode 8 6 3 Setting the vacuum and gas...

Page 17: ...bag to the sealing area When you desire to perform vacuuming gas flushing operation insert a nozzle inside the pouch bag 2 To avoid wrinkles on sealing surface stretch out the pouch bag by pulling bot...

Page 18: ...uuming and or gas flushing operation After making sure that a nozzle is in the back position press down on the table completely Sealing operation will start When you hear a beep sound sealing is compl...

Page 19: ...ing appropriate pressure to give it a clean finish After the heating and cooling cycle has finished the pressure lever returns to the initial position and the sealing is complete If a sealing is not c...

Page 20: ...he sealer and make sure if any foreign object is clogged at the filter Replace a filter element or filter according to 10 6 Clean a filter replace a filter element Inspect parts such as fluoro glass s...

Page 21: ...dial Mode selection switch Seal Only Dial 1 10 Vac Seal Timer Dial 1 9 OFF 1 Manual MANUAL Gas Seal Timer OFF Dial 1 9 1 Manual MANUAL 1 Vac Gas Seal Timer vacuum Timer gas Dial 1 9 Dial 1 9 1 Timer v...

Page 22: ...timer 2 Set a pouch to the seal area A vacuum nozzle must be in the back position 8 8 Place a pouch to the seal area 3 Push down on a table completely down 8 9 Press down the table 8 11 Press the tab...

Page 23: ...TART STOP button 8 7 Forward a nozzle 6 Place a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP...

Page 24: ...pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP button to start vacuuming 8 10 Start stop vacu...

Page 25: ...ART STOP button 8 7 Forward a nozzle 6 Place a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 3XVK D 67 57 6723...

Page 26: ...a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 3XVK D 67 57 6723 EXWWRQ WR VWDUW JDV XVKLQJ 8 10 Start stop v...

Page 27: ...le to the intermediate position 8 9 Press down a table 7 Push a START STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH VHW WLPH DQG JDV XVKLQJ ZLOO VWDUW DXWRPDWLFDOO DV XVKLQJ als...

Page 28: ...l area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH...

Page 29: ...ce a pouch to the seal area 8 8 Place a pouch to the seal area 7 Push down on a table to the intermediate position 8 9 Press down a table 8 Push a START STOP button to start vacuuming 8 10 Start stop...

Page 30: ...P button to start vacuuming 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 8 When optimum vacuuming level is achieved push a START STOP button DJDLQ WR VWRS YDFXXPLQJ DV XVKLQJ RSHUDWLRQ ZLOO VWDU...

Page 31: ...sition 8 9 Press down a table 7 Push a START STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH VHW WLPH DQG JDV XVKLQJ ZLOO VWDUW DXWRPDWLFDOO DV XVKLQJ DOVR ZLOO VWRS DXWRPDWLFDOO...

Page 32: ...STOP button to start vacuuming Vacuuming will stop after SDVVLQJ WKH VHW WLPH DQG JDV XVKLQJ ZLOO VWDUW DXWRPDWLFDOO 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO L...

Page 33: ...sition 8 9 Press down a table 8 Push a START STOP button to start vacuuming 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 When optimum vacuum level is achieved push a START STOP button to VWRS...

Page 34: ...W 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO LV DFKLHYHG SXVK D 67 57 6723 EXWWRQ DJDLQ WR VWRS JDV XVKLQJ 7KH VHFRQG YDFXXPLQJ ZLOO VWDUW 8 10 Start stop vacuum...

Page 35: ...RPDWLFDOO DV XVKLQJ also will stop automatically after passing the set time The second vacuuming will start 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 8 IWHU QLVKLQJ WKH VHFRQG YDFXXPLQJ E WLP...

Page 36: ...VWDUW DXWRPDWLFDOO 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO LV DFKLHYHG SXVK D 67 57 6723 EXWWRQ DJDLQ WR VWRS JDV XVKLQJ 7KH VHFRQG YDFXXPLQJ ZLOO VWDUW 8 10...

Page 37: ...n optimum vacuum level is achieved push a START STOP button again WR VWRS YDFXXPLQJ DV XVKLQJ ZLOO VWDUW DQG DXWRPDWLFDOO VWRS DIWHU SDVVLQJ the set time The second vacuuming will start 8 10 Start sto...

Page 38: ...UW 8 10 Start stop vacuuming and gas XVKLQJ RSHUDWLRQ 9 KHQ RSWLPXP JDV XVKLQJ OHYHO LV DFKLHYHG SXVK D 67 57 6723 EXWWRQ DJDLQ WR VWRS JDV XVKLQJ 7KH VHFRQG YDFXXPLQJ ZLOO VWDUW 8 10 Start stop vacuu...

Page 39: ...Fluoro glass sheet 25mm width glass tape Sarcon sheet 13mm width glass tape 13mm width glass tape Braided or ribbon heating element Braided or ribbon heating element Pressure lever Fluoro glass sheet...

Page 40: ...t roll bar fastening plates to free d fluoro glass sheet roll bar Slide the fluoro glass sheet toward you 3 Cut the damaged part of the fluoro glass sheet with scissors 4 Insert the edge of the fluoro...

Page 41: ...ide heating models Electrode mounding bracket Electrode plate Electrode plate spring Electrode cover Terminal cover Screw A Screw C M4x6 Screw B Screw D Warning If you loose the screw C do not substit...

Page 42: ...tightened enough the heating element will not be stretched tight enough which may result in damaging the heating element 7 Fix the terminal covers to the electrodes with screw A Lower heating element...

Page 43: ...hich may result in damaging the heating element 6 Adhere a new 13mm width glass tape on the heating element Upper heating element replacement for V 301G 10DK Screw B Heating element Turn Screw C W13mm...

Page 44: ...pletely remove the glass tape and Sarcon sheet 3 Cut the new Sarcon sheet 2mm longer than the seal area for left and right sides and adhere it to the lever 4 Adhere the glass tape over the Sarcon shee...

Page 45: ...ite 1 Referring to 10 2 Replacing heating element Upper heating element replacement for V 301G 10DK remove 13mm width glass tape and heating element 2 Remove 13mm width glass tape 3 Remove a silicone...

Page 46: ...using the hexagonal wrench 4 Lift up the pressure lever with your hand and pull out the nozzle When the nozzle is clogged with the foreign objects and hard to clean please replace it to the new one 5...

Page 47: ...cartridge as indicated in follows 1 If the filter is blocked with foreign materials unscrew the plastic filter case remove and clean it If the filter element is clogged and vacuum will be affected re...

Page 48: ...ir joint 4 Loosen a cap screw and remove a nozzle joint locking plate 5 Pull out a nozzle joint and remove a hose attached to it Clean the nozzle joint If it is badly clogged you may replace the nozzl...

Page 49: ...check valve action of the collect will prevent the hoses from slipping out The leak proof seal is thanks to a V seal of joint 10 8 How to remove piping hose 19 21mm Screw section Hose Note how far the...

Page 50: ...imum seal pressure varies depending on the film pouch material and thickness When using the machine for the first time or the sealing is not clean after changing the pouch please adjust the seal press...

Page 51: ...V 301G Series Operating Instructions Ver 2 01E 51...

Page 52: ...BLK BLK GRN GRN WHT YLW WHT Heat transformer Heating element Heating element for dual heting type Heat lamp red Gas lamp orange Vac lamp orange Power lamp green Selector SW Timer board Motor Thermisto...

Page 53: ...GRN GRN WHT YLW WHT Heat transformer Heating element Heating element for dual heting type Heat lamp red Gas lamp orange Vac lamp orange Power lamp green Selector SW Timer board Motor Thermistor Solen...

Page 54: ...me at minimum to make the beautiful sealing The cooling is not enough OORZ VXI FLHQW FRROLQJ WLPH E KROGLQJ WKH WDEOH LQ down position for 2 to 3 seconds after the heat lamp is turned OFF Heating lamp...

Page 55: ...correctly Nozzle is not inserted in the pouch Turn off he power switch and start again No vacuum however pump is running Hose or elbow between nozzle and OWHU LV FORJJHG Clean the nozzle referring to...

Page 56: ...d the problem has been addressed If the control board could not catch the initial setting You will hear three warning beeps The beeping will continue until you turn off the machine When the heating el...

Page 57: ...nstructions Ver 2 01E 57 When ordering spare parts please consult the exploded view diagram spare parts list on the following pages and provide both the part name and code number to your local dealer...

Page 58: ...a 1 b 3 4 a 4 b 7 5 11 12 13 17 19 20 21 25 26 27 12 13 30 31 32 33 34 35 36 37 38 39 40 40 34 41 42 46 47 49 50 53 54 55 56 58 59 61 63 67 a 62 63 b 62 68 69 75 70 73 8 10 6 A Type V 301G V 301G Expl...

Page 59: ...t with roll bar 2 pcs set 37 30192 Fluoro glass sheet 2 pcs set 38 48340 Fluoro glass sheet roll bar 2 pcs set 39 18018 Fluoro glass sheet roll bar fastening plate 2 pcs set 40 18115 Plastic nut white...

Page 60: ...3 4 a 4 b 11 12 19 20 21 25 26 27 12 30 31 32 33 34 36 37 38 39 40 40 34 41 42 46 47 49 50 53 54 55 56 58 59 61 63 67 a 62 63 b 62 69 75 70 12 17 6 7 73 10 8 42 68 5 35 V 301G 10DK Exploded View B Ty...

Page 61: ...oro glass sheet holding bracket 1 pc 34 48300 300 sponge pad 2 pcs set 35 48315 Silicone rubber 12x310 white 2 pcs set 36 48320 Fluoro glass sheet with roll bar 2 pcs set 37 30192 Fluoro glass sheet 2...

Page 62: ...Y7020 APR 2015 2nd Edition V 301G Series Operating Instructions Ver 2 01E 1652 Plum Lane Redlands CA 92374 800 550 3854 www vanderstahl com...

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