Vahle U35 Installation Instructions Manual Download | Manualshive

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INSTALLATION INSTRUCTIONS

U35

HEATING

EN-V 1.01

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Summary of Contents for U35

Page 1: ...INSTALLATION INSTRUCTIONS U35 HEATING EN V 1 01...

Page 2: ...ct in case of danger or accident 9 2 9 Signage 10 3 Layout and function 11 3 1 Schematic diagram of U35 heating system 14 4 Commissioning 16 4 1 Safety instructions for commissioning 16 4 2 Heating in...

Page 3: ...y instructions and their struc ture are explained below DANGER The source of the hazard is described here This combination of a symbol and a signal word indicates an immediately dangerous situation th...

Page 4: ...ny form or by any means including but not limited to exploitation and or communication of the contents without the written permission of the manufacturer except for internal purposes 1 4 Disclaimer Th...

Page 5: ...require the permission of the man ufacturer Genuine spare parts and manufacturer approved accessories provide safe ty The use of non approved parts voids any liability of the manufacturer Always consu...

Page 6: ...rms an insulating layer between the conductor rail and the carbon brush due to its high electrical resistance The conductor rail heating system provides reliable protection against freezing over and c...

Page 7: ...all poles Absence of volt age must be checked with a voltage tester immediately before and after use Grounding and short circuiting Parts on which work will be performed at the work place must first...

Page 8: ...em Over the entire time the owner has to verify that the instructions drafted by him for the operation of the system conform to the current state of applicable regulations and adapt the instructions a...

Page 9: ...sk Electrically qualified person see VDE 0105 100 Due to their professional training knowledge experience and knowledge of the relevant standards and regu lations professional electricians are able to...

Page 10: ...inst flying particles and liquid sprays Helmet Helmets protect against falling or flying parts and materials Gloves Gloves protect hands against chafing and abrasion cuts and punctures as well as agai...

Page 11: ...gulations the following safety instructions must be observed The following accident prevention regulations UVV Germany respectively the new Accident Prevention Reg ulations Principles of Prevention DG...

Page 12: ...that the components are not live or in tension unauthorized approxima tion WARNING Hazard from illegible signs Over time labels and signs may become soiled or otherwise illegible so that hazards may...

Page 13: ...C thermistor H07RNF in one heating conductor feed terminal and fed in again on the other conductor rail sec tion according to the same principle NOTICE With the U15 the expansion sections cannot be he...

Page 14: ...60 0196397 00 4 2 Component ID no Heating conductor feed terminal UEH 35L 0175189 00 Heating conductor feed terminal UEH 35M 0175120 00 Connecting material for heating conductor PTC thermistor 1005308...

Page 15: ...stant gray up to 85 C Highly heat resistant black up to 130 C 230V Current A ID no Special features including timer Yes No 16 0107252 00 0107248 00 25 0107253 00 0107249 00 35 0107254 00 0107250 00 50...

Page 16: ...ng infeed terminal 2 PTC thermistor 3 Connection box heating conductor control 4 PTC thermistor 5 Heating infeed terminal as outfeed terminal 6 Heated part of the conductor rail heating wire System ex...

Page 17: ...inals 2 PTC thermistor 3 Connection box heating conductor control 4 PTC thermistor bridging 5 Heating infeed terminal as outfeed terminal 6 Heated part of the conductor rail heating wire NOTICE Genera...

Page 18: ...do not fulfill the requirements described here may not be aware of the hazards in the relevant working areas Keep unauthorized persons clear of the work area If in doubt address the relevant person an...

Page 19: ...ush the shrink tubing 2 x 45 mm and 1 x 65 mm onto the PTC thermistor heating conduc tor Step 2 Assembly instructions 1 Push the joint connector onto the resistor and bend the wire NOTICE After crimpi...

Page 20: ...COMMISSIONING 18 Step 5 Assembly instructions 1 Seal the entire connection between PTC thermis tor and heating conductor with 65 mm shrink tub ing...

Page 21: ...uctor systems are equipped with isolating sections these may not be bridged with heating conductors The heating sections are to be installed in such a way that they end at the isolating sections Heati...

Page 22: ...s but it is important that the surfaces are neatly deburred and that the inner running surfaces of the conductor rail are not damaged NOTICE All cut and drilling surfaces must be smoothly de burred Th...

Page 23: ...ommended to draw the heating wire into the conductor rail profile prior to installation Installing the feed terminal Step 5 Assembly instructions 1 Connect the heating conductor PTC thermistor as desc...

Page 24: ...ustration At this point the heating wire must be rotated slightly to feed it through CAUTION Risk of damage This bottleneck section of the protective tubing in the expansion section can be damaged dur...

Page 25: ...le are in danger zones Ensure that the system has been fully assembled Remove excess materials tools and aids from dangerous locations The electrical system must be installed by a an authorized electr...

Page 26: ...ymbols on the packaging while unloading the pieces at delivery or during transport on the facilities 5 2 Transport inspection Check the delivery for completeness and transport damage upon receipt If a...

Page 27: ...ve the information in chapter 2 3 1 WARNING Risk of death from improper replacement or removal Errors during the removal or replacement of components may cause life threatening situations or significa...

Page 28: ...CE Technical Documentation DQS certified in accordance DIN EN ISO 9001 2015 OHSAS 18001 2007...

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