Unigreen AIRDROP P Series Use And Maintenance Manual Download

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04/2010

USE AND MAINTENANCE MANUAL

MISTBLOWERS AIRDROP - MFC

MOUNTED

MISTBLOWERS

serie AIRDROP P - ELETTRA P - MFC P:

Ventagli - Minibar - Super Spalliera - RV-GDC

Read this manual carefully before use.

Summary of Contents for AIRDROP P Series

Page 1: ...04 2010 USE AND MAINTENANCE MANUAL MISTBLOWERS AIRDROP MFC MOUNTED MISTBLOWERS serie AIRDROP P ELETTRA P MFC P Ventagli Minibar Super Spalliera RV GDC Read this manual carefully before use GB ...

Page 2: ...RACTOR COUPLING 10 4 4 1 THREE POINT COUPLING 10 4 4 5 HYDRAULIC CONNECTION TO THE DISTRIBUTORS 10 4 5 CARDAN SHAFT 11 4 6 PUMP 11 4 7 SUCTION FILTER 11 4 8 PRESSURE REGULATOR 12 4 8 1 COMPONENTS OF THE PRESSURE REGULATOR 12 4 8 2 GENERAL INSTRUCTIONS 12 4 8 3 DELIVERY FILTERS ONLY EQUIPPED MODELS 13 4 9 AUXILIARIES TAPS BLOCK 13 4 10 FILLING THE TANK 14 4 11 TEST WITH CLEAN WATER 14 4 12 MIXING 1...

Page 3: ... 8 7 1 MATERIALS FOR DEMOLITION 24 8 7 2 INDICATIONS FOR A SUITABLE TREATMENT OF WASTE 24 8 7 3 ELECTRICAL AND ELECTRONIC APPARATUS WASTE EEAW 24 TABLES FOR CALIBRATING AIRDROP 2 VENTAGLI FANS VR CANOPY 25 TABLES FOR CALIBRATING AIRDROP 2 VENT FANS ESPALIER TOPDIF 26 TABLES FOR CALIBRATING AIRDROP 2 VENTAGLI FANS VR ESPALIER 26 TABLES FOR CALIBRATING AIRDROP MINIBAR 27 TABLES FOR CALIBRATING AIRDR...

Page 4: ... work speed over that indicated in the spraying tables in the handbook or too high for the conditions of the terrain use of herbicide booms without an auto levelling system or with the auto levelling system blocked power takeoff speed over 540 rpm Mounted mistblowers activation of the three point elevator with cardan shaft en gaged and power takeoff operational And anything else indicated in the p...

Page 5: ...th the improper use of the machine by the operator for this purpose danger signs and symbols and prohibitions are applied near some parts of the machine see previous pictograms 20 19 22 21 2 1 6 3 4 5 8 7 12 9 10 11 14 13 18 15 16 17 23 da 1 a 18 19 20 23 FIG 1 21 22 11 12 Key to the symbols 1 Read the Use and Maintenance manual 2 Stop the machine and read the manual before every intervention 3 Do...

Page 6: ...ase only after having carefully read the instructions on the container 2 3 1 REGULATIONS FOR THE USE OF CHEMICAL PRODUCTS Some recommendations for avoiding damage and accidents Keep the machine in a suitable protected place with no access for children or strangers Handle the products with care wearing rubber acid proof gloves goggles face masks or filtering helmets overalls made of water repellent...

Page 7: ...hese machines are identified by the word washing on the CE plate 2 7 DRIVING ON THE ROAD The towed mistblowers are not specifically designed for road use Nevertheless many models are also available in the version homologated for road traffic with the tank empty You should check with your local reseller on the correct couplings to use and use tractors that meet the regulations in force 3 CHARACTERI...

Page 8: ...components for hydraulic and pneumatic transmissions Hydraulics UNI EN ISO 4254 1 June 2006 Agricultural machines Safety Part 1 General requisites ISO 11684 1995 Pictograms general principles 4 INSTRUCTIONS To use the machine the personnel must be suitably trained on the basis of the regulations in force on safety and hygiene at work THE USE OF THE MACHINE FOR PERSONS UNDER 18 YEARS OF AGE IS STRI...

Page 9: ...e fan turns hasn t been bent by knocks during transportation 4 3 TRANSPORTING AND MOVING THE MACHINE Every time you have to lift the machine before starting the operation always make sure the lifting gear and the relevant tools and equipment cables hooks etc are suitable for lifting the load and check the stability of the same It is forbidden to unhook and move the machine with the tank full The d...

Page 10: ... Check the diameter of the elevator coupling pins If necessary position the double diameter pins correctly there are also appropriate adapter bushes available c Adjust the length of the third point tie rod correctly so the sprayer is perfectly vertical in normal working position d Check for the presence of the safety pins that stop the arms of the tractor jumping off the connecting pins 4 4 5 HYDR...

Page 11: ...f the pump FIG 7 NEVER USE THE CARDAN TRANSMISSION IF THE FOLLOWING PROTECTIVE COVERS ARE MISSING TRACTOR POWER TAKEOFF PROTECTIVE COVER CARDAN SHAFT PROTECTIVE COVER FIXED PROTECTIVE COVER ON THE PUMP SHAFT 4 6 PUMP When using the pump scrupulously observe the instructions in the enclosed handbook supplied by the manufacturer The pump can be identified by the ratings plate on the same the main da...

Page 12: ...tion regulator G D auxiliary tap can be used for various accessories it is always manual E volumetric pressure valve proportional when present it regulates the spraying pressure The valve automatically compensates variations in speed within the scope of the same gear ratio keeping the quantity of liquid supplied per surface unit litres hectare unchanged F self cleaning filter filters the delivery ...

Page 13: ...st the corresponding compensator G until you return to the pressure set previously displayed on the manometer open and close the tap of section C and check that the pressure remains constant repeat the above operations for all the section taps If the types of nozzles aren t changed the regulations carried out will guarantee a constant spraying of the liquid also per treatments that are done at dif...

Page 14: ... and after filling stop the pump and put the lever of deviator D back in the working position disconnect pipe T from deviator D b FILLING WITH THE SUCTION FILTER Fig 3 Fig 11 If the 3 way deviator isn t fitted you can fill the tank using the coupling on the cover of the suction filter Unscrew the rear wing nut of the filter and using a G1 1 2 threaded union connect pipe T with the floating filter ...

Page 15: ...ollow for using chemical products are indicated in paragraph 2 2 1 4 12 2PREMIXER ON COVER OPTIONAL Open the cover and pour all of the chemical powder into the filter close the cover and open the supply tap until all of the powder has dissolved 4 12 2PREMIXER ON COVER OPTIONAL Open the cover and pour all of the chemical powder into the filter close the cover and open the supply tap until all of th...

Page 16: ... the power takeoff b Check you have filled the circuit washer tank C c Make sure the main control of the pressure regulator is OFF and that all the boom sectors are closed d Turn suction deviator A to the circuit washer position H2O e Start the diaphragm pump by engaging the power takeoff f Increase the engine speed until all of the liquid in circuit washer tank C has been sucked up g Turn the dia...

Page 17: ...e to engage the fan rotor gradually This prevents jerky starts due to the inertia of the fan rotor which can have a negative effect on the transmission For the centrifugal clutch to work properly the speed of the power takeoff mustn t be less than 450 rpm especially if you are using the first gear of the multiplier Generally clutches with shoes plates made of sintered material with a high coeffici...

Page 18: ...ier versions moving the left hand distributor to the right hand and vice a versa the same inversion must be performed for the two distributor taps 1 2 3 4 For particularly high espaliers an upper double distributor is available as an OPTIONAL The Ventagli accessories are available with STD and XP fans 5 3 2 MINIBAR FOR ESPALIER Tangential flow head created to bring the diffusers closer to the area...

Page 19: ...c components and in particular to the pipes to prevent the risk of bursting Do a full check on the pipes and components at least once a year we recommend replacing hydraulic pipes every 3 4 years 5 4 1 OIL FEED FROM TRACTOR for hydraulic systems Connect the delivery and discharge quick fit coupling to the respective connections respecting the direction of flow The distributor inlet pipe is connect...

Page 20: ... means a big advantage in terms of uniformity and homogeneity of the jet 6 3 MIXTURE CONCENTRATION As you may know the pneumatic equipment are used for more or less concentrated treatments To prepare the mixture it is necessary to follow the instructions on the chemical product label As a general rule the product quantity to be sprayed on the hectare is the same as normal volume treatments a 20 re...

Page 21: ...nce 3 5 m volume in l ha 600 x 5 6 177 8 l ha 3 5 x 5 4 6 4 1 BATCHING TAPS SEE PICTURE 20 On the equipment VENTAGLI FANS there are two batching taps which can be used to quickly change the flow rate to the jets ringnut shows the position we advise of use the position from 4 to 8 f i picture 20 pos 6 Each tap can carry out different positions In the range of each single mode for four different pre...

Page 22: ... is controlled by opening lever A which depending on how much it s pressed produces a conical spray or direct jet The standard nozzle is Ø 1 5 The mitra spray gun can produce a direct jet or a conical spray and the type of spray is selected by pushing lever B forwards or backwards Use lever C to open the jet The standard nozzle is Ø 2 5 Replacement nozzles are available for all of the lances and t...

Page 23: ...ally in the first period of use We recommend replacing the oil after the first 50 working hours and then subsequently every 500 hours The quantity of oil needed is indicated on the sticker near the multiplier FIG 23 WARNING waste oil must not be dispersed in the environment to dispo se of waste oil see paragraph 8 7 1 8 3 EXTRAORDINARY MAINTENANCE At the end of a season of intense use or every two...

Page 24: ...ITABLE TREATMENT OF WASTE The Correct management of special waste envisages stocking in suitable places avoiding mixing dangerous waste with the non dangerous ensuring that authorised carriers and receivers carry out its transport and disposal recovery Transport of one s waste to authorised collection centres is allowed exclusively if you are enrolled in the Environmental Management Register 8 7 3...

Page 25: ... 137 154 173 192 233 263 281 324 365 370 425 477 472 535 8 112 120 135 152 168 204 230 246 283 319 324 372 418 413 468 2 5 m 4 187 200 225 253 280 340 384 410 472 532 540 620 696 688 780 5 150 160 180 202 224 272 307 328 378 426 432 496 557 550 624 6 125 133 150 169 187 227 256 273 315 355 360 413 464 459 520 3 7 107 114 129 145 160 194 219 234 270 304 309 354 398 393 446 8 94 100 113 127 140 170 ...

Page 26: ...150 160 189 216 253 280 302 346 384 6 80 91 96 125 133 157 180 211 233 252 288 320 3 7 69 78 82 107 114 135 154 181 200 216 247 274 8 60 68 72 94 100 118 135 158 175 189 216 240 3 m Litri min 2 40 2 72 2 88 3 76 4 00 4 72 5 40 6 32 7 00 7 56 8 64 9 60 Tab 3215 0XXXF Velocità Km h speed Litri ha Litri ha Litri ha speed Velocità Km h speed Velocità Km h unigreen spa Tabella erogazione in Litri ettar...

Page 27: ...OTALE total Litri min 0 67 0 76 0 88 0 96 1 11 1 22 1 3 1 39 1 31 1 45 1 57 1 68 2 17 2 41 2 52 2 69 SINGOLA single Tab 3215 0578F Velocità Km h speed Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed unigreen spa Tabella erogazione in Litri ettaro per MINIBAR spalliera 8 diffusori MFC system Lt ha spreading rate table MINIBAR 8 diffusors PIASTRINA CALIBRATA Calibrated plate 4916 ...

Page 28: ...7 3 19 2 20 1 21 5 TOTALE total Litri min 0 67 0 76 0 88 0 96 1 11 1 22 1 3 1 39 1 31 1 45 1 57 1 68 2 17 2 41 2 52 2 69 SINGOLA single Tab 3215 000F Litri ha Litri ha Litri ha Velocità Km h speed Velocità Km h speed Velocità Km h speed MFC system UNIGREEN S p A PIASTRINA CALIBRATA Calibrated plate 4916 34 4916 40 4916 47 4916 51 Larghezza di lavoro P R E S S I O N E bar 1 5 2 2 5 3 1 5 2 2 5 3 1 ...

Page 29: ...rd Ø1 5 nozzle DIAMETER NOZZLE Ø 1 0 Ø 1 2 Ø 1 5 Ø 1 75 Ø 2 0 Ø 2 2 Ø 2 5 PRESSURE BAR JET CAPACITY Lt min 5 cone 1 16 1 40 1 90 2 25 2 65 2 90 3 50 direct jet 1 40 1 70 2 50 3 95 4 7 6 00 7 70 8 cone 1 40 1 80 2 60 2 80 3 40 3 65 4 45 direct jet 1 70 2 20 3 40 4 85 6 00 7 60 9 80 10 cone 1 50 1 96 2 90 3 10 3 90 4 10 5 00 direct jet 1 90 2 40 3 75 5 40 6 95 8 55 11 0 15 cone 1 88 2 40 3 40 3 80 4...

Page 30: ...on the lever correctly Command group isn t at zero pressure Valves and or valve seats Replace or clean suction and delivery worn or dirty The pump doesn t reach the set Valve and or valve seat Replace pressure adjustment worn Valves and or valve seats suction Replace or clean and delivery worn or dirty Insufficient rpm Bring speed up to correct rpm always in the field of 350 550 rpm The nozzles us...

Page 31: ...71 X X X X APS 96 PRESSURE GCP 2 ELECTRIC X X X X REGULATOR GCP 2 ELECTRIC PRES X X X X NOZZLES MFC X X X X DISTRIBUTOR 2 VENTAGLI X X X X ACCESSORIES MINIBAR X X X X SUPER SPALLIERA X X X X RV X X X RV GDC X X X OPTIONAL TOP DISTR for VENTAGLI X X X X MIXER LP83 X X X X COMPUTER X X X TOTAL MASS EMPTY MAX FITINGS 280 370 380 390 in Kg FULL MAX FITINGS 640 920 1030 1140 P HP POWER NECESSARY 35 35 ...

Page 32: ...serves the right to make variations or modifications without prior warning via Rinaldi 105 42124 Reggio Emilia ITALY Tel 39 0522 369811 Fax 39 0522 369898 e mail info unigreen spa com internet www unigreen spa com member of the group UNI 16100005F GB Apr 10 ...

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