Poulan Pro PP524A Owner'S Manual Download | Manualshive

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Summary of Contents for PP524A

Page 1: ... S MANUAL MODEL NUMBER PP524A SNOW THROWER WARNING Read the Owner s Manual and follow all Warnings and Safety Instructions Failure to do so can result in serious injury Always Wear Eye Protection During Operation 187877 07 31 03 BY Printed in U S A ...

Page 2: ... ade quate winter outer garments Avoid loose dangling clothing such as scarves which can get caught in rotating parts Wear footwear that will improve footing on slippery surfaces Handle fuel with care it is highly flammable Never smoke while refueling Use an approved fuel container Never remove fuel tank cap or add fuel to a running engine motor or hot engine motor Fill fuel tank outdoors with ext...

Page 3: ...ounterweights cabs tire chains electric start kits etc Never operate the snow thrower without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Do not overreach Keep proper footing and balance at all times This snow thrower is for use on sidewalks driveways and other ground level surfaces Do not use the snow thrower on su daces above ground ...

Page 4: ...GE 18 TROUBLESHOOTING 19 REPAIR PARTS 20 31 PARTS PACKED SEPARATELY IN CARTON 01111111 1 DISCHARGE CHUTE ROTATER HEAD MOUNTING I I I 1 WASHER 3 8 1 LOCKNUT 3 8 0 1 AUGER CONTROL ROD 1 TRACTION DRIVE CONTROL ROD 011111 _ 1 MULTI WRENCH 3 RETAI SPRINGS 2 SAFETY IGNITION KEYS EXTRA SHEAR BOLTS AND NUTS 4 SHOULDER BOLTS 114 20x 2 AUGER SHAFT 8 LOCKNUTS 114 20 4 CAPSCREWS 1 4 20 x 1 5 8 IMPELLER I I I ...

Page 5: ...move all packing materiars except plastic tie holding speed control rod to lower handle 4 Remove snow thrower from carton and check carton thoroughly for additional loose parts HOW TO SET UP YOUR SNOW THROWER TOOL BOX See Fig 8 A toolbox is provided on your snow thrower The toolbox is located on top of the belt cover Store the extra shear bolts nuts and multi wrench provided in parts bag in the to...

Page 6: ... spring INSTALL AUGER CONTROL ROD See Figs 5 and 6 The auger control rod has the short loop on the end of the spring as shown 1 Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown 2 With top end of rod positioned under right side of control panel push down on rod and insert end of rod into hole in auger control bracket Secure with retainer spring PIVOT ...

Page 7: ... assembly to align square and pin on underside of chute rotater head with holes in chute bracket 3 With chute rotater head and chute bracket aligned position chute rotater head on pin and threaded stud of mounting bracket 4 Install 3 8 washer and Iocknut on threaded stud and tighten securely CHUTE ROTATER 3 8WASHER The tires on you rsnow th rower were overinflated at the fac tory for shipping purp...

Page 8: ...re reference These symbols may appear on your snow thrower or in literature supplied with the product Learn and understand their meaning ENGINE FAST OFF I 1I DANGER ENGINE SLOW CHOKE PRIMER OR WARNING ON FUEL OIL FORWARD REVERSE READ AND FOLLOW ALL SAFETY INFORMATION AND INSTRUCTIONS BEFORE USE OFTHIS PRODUCT KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE IGNITION KEY INSERT TO START AND RUN PULL OU...

Page 9: ...hear bolts Iocknuts and wrench Safety ignition key must be inserted for the engine to start and run Remove when snow thrower is not in use Recoil starter handle used for starting the engine Primer pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine Throttle engine control used to select either FAST or SLOW engine speed and to STOP the engine Choke control ...

Page 10: ...nob clockwise Slowly turn knob counterclockwise to disengage I 1 1 FIG 11 TO CONTROL SNOW DISCHARGE See Figs 12 1 WARNING Snow throwers have ex posed rotating parts which can cause severe injury from contact or from ma terial thrown from the discharge chute Keep the area of operation clear of all persons small children and pets at all times including startup WARNING If the discharge chute or auger...

Page 11: ...eed control lever Press downward on the speed control lever and move lever to desired position BEFORE engaging the trac tion drive control lever Be sure lever springs back and locks into desired position CAUTION Do not move speed control lever when traction drive control lever is engaged I Damage to the snow thrower can result Slower speeds are for heavier snowand faster speeds are for lightsnow a...

Page 12: ...ap dipstick and wipe clean reinsert the dipstick and screw tight wait for a few seconds remove and read oil level If necessary add oil until FULl mark on dipstick is reached Do not overfill To change engine oil see TO CHANGE ENGINE OIU in the Maintenance section of this manual ADD GASOLINE See Fig 17 Fill fuel tank to bottom of tank filler neck Do not over fill Use fresh clean regular unleaded gas...

Page 13: ...rter handle will net harm the engine or starter IF RECOIL STARTER HAS FROZEN If the recoil starter has frozen and will not turn the engine proceed as follows 1 Grasp the recoil starter handle and slowly pull as much rope out of the starter as possible 2 Release the recoil starter handle and let it snap back against the starter If the engine still fails to start repeat the above steps Always operat...

Page 14: ...ce the spark plug and check belts for wear A new spark plug will help your engine run better and last longer Follow the maintenance schedule in this manual NOTE Use only Original Equipment Manufacturer OEM parts to service this unit Failure to do so can cause the unit to malfunction and pose a risk of injury to the operator BEFORE EACH USE 1 Check engine oil level 2 Check for loose fasteners 3 Che...

Page 15: ... level Determine temperature range anticipated before next oil change All oil must meet API service classificationSF SJ Be sure snow thrower is on level surface Oil will drain more freely when warm Catch oil in a suitable container NOTE The left side wheel may be removed from snow thrower for easier access to the oil drain plug and place ment of a suitable container The unit tilted resting on the ...

Page 16: ...g parts to stop 2 Disconnect spark plug wire from spark plug and place it wear it cannot come in contact with spark plug 3 Align hole in auger hub with hole in auger shaft and install a new 1 4 20 x 2 shoulder shear bolt Install 1 4 20 lock nut and tighten securely CAUTION Do not substitute Use only original equipment shear bolts as supplied with your snow thrower 4 Connect spark plug wire to spar...

Page 17: ...ting of belts If auger belt has become dislodged from the pulley by catching the idler arm bracket while bringing snow thrower together separate the snow thrower and repeat step 10 Belt must be fully seated in pulley groove when bringing the snow thrower together 12 Install the two 2 hex bolts and lock washers and tighten securely 13 INSTALL ENGINE PULLEY Place belt in pulley groove and slide pull...

Page 18: ...ual Lubricate as shown in the Maintenance section of this manual Be sure that all nuts bolts screws and pins are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting ENGINE See engine manual FUEL SYSTEM IMPORTANT It is important to prevent gum deposits from forming in essential fuel syste...

Page 19: ...l tank carburetor refill with fresh clean gasoline 11 Empty fuel tank carburetor refill with fresh clean gasoline 1 Reconnect spark plug wire 2 Reduce speed and width of swath 3 Remove ice and snow on and around fuel tank cap 4 Clean or replace muffler 1 Move choke to OFF position 2 Clean fuel line 3 Empty fuel tank carburetor refill with fresh clean gasoline 4 Empty fuel tank carburetor refill wi...

Page 20: ...REPAIR PARTS SNOWTHROWER MODEL NUMBER PP524A AUGER HOUSING IMPELLER ASSEMBLY 37 44 27 47 14 4 15 41 4O 45 5O t 18 10 27 31 21 23 18 22 21 20 23 24 26 25 3O 19 2O ...

Page 21: ... RH 23 179246 Washer Nylon Friction 24 72270506 Bolt Carriage 8 16 18 x 3 4 25 185600 Bolt Shoulder 26 174658 Bearing Auger 27 174697 Washer Thrust 1 28 187494 Bolt Shear 29 174762X479 Skid Plate LH 30 175319X479 Auger Assembly RH 31 175313X479 Auger Assembly LH 32 174699 O Ring 33 174700 Bushing Flange 3 4 34 174681 Washer Thrust 3 4 35 174684 Bearing Thrust 3 4 36 174660 Shaft Impeller 37 174683...

Page 22: ...REPAIR PARTS SNOWTHROWER MODEL NUMBER PP524A CONTROL PANEL DISCHARGE CHUTE 19 _14 2 2 26 t _ 27 25 29 8 27 4 7 8 16 22 13 14 311 21 14 10 9 ...

Page 23: ...9 180446 Knob Lever Screw 10 24 x 5 8 Strap Slotted Nut Lock 3 8 16 Washer Flat 3 8 Control Assembly Chute Rotater Support Pivot Screw Hex Head 5 16 18 x 3 4 Knob Deflector Bolt Shoulder Washer Flat Nut Lock 1 4 20 Bolt Carriage 5 16 18 x 5 8 Washer Nylon Chute Assembly Deflector Assembly Seal Deflector Rivet Blind Knob Speed Control Lever Bolt Carriage 5 16 18 x 3 4 Washer Screw Hex Head 5 16 18 ...

Page 24: ...REPAIR PARTS HANDLES SNOW THROWER MODEL NUMBER PP524A 2 4 5 15 14 12 11 17 32 17 31 23 24 22 26 22 24 ...

Page 25: ...e 1 4 20 Bushing Flange Retainer Hairpin Screw Hex Head 1 4 20 x 3 4 Rod Interlock Tube Assembly Interlock RH Tube Assembly Interlock LH Panel Control Screw Hex Head 5 16 18 x 1 1 2 Screw Hex Head 5 16 18 x 1 3 4 Handle Tube LH Handle Tube RH Nut Lock 5 16 18 Washer Flat 3 8 Knob Handle Rod Auger Control Rod Traction Control End Control Rod Nut Hex Jam 5 16 18 Bolt Carriage 3 8 16 x 2 1 4 Handle T...

Page 26: ...REPAIR PARTS DRIVE SNOW THROWER MODEL NUMBER PP524A 1 1 3 5 6 16 21 17 22 11 25 26 43 33 4O 26 ...

Page 27: ... Flat Screw Hex Head 5 16 18 x 1 2 Bearing Flange Shaft Auxiliary Spacer Plate Plate Auxiliary Gear Intermediate 12 58 Gear Pinion Rod Clutch Shaft Long Hex Pin Pivot Lever Shifter Wheel Trunnion Bearing Assembly Bracket Pivot Shift Ring Rubber Wheel Plate Rubber Wheel Nut Lock 5 16 18 Hub Rubber Wheel Screw Hex Head 5 16 18 x 7 8 Retainer Hairpin Spring Bias Gear Axle 58 Teeth Pin Pivot Lever Pla...

Page 28: ...REPAIR pARTS cHAsSiS I ENG HE I pULLEYS 3O 41 29 32 44 26 45 22 2 1 52 11 53 54 46 28 24 7 6 ...

Page 29: ...5 16 18 Pin Idler Pivot V Belt Traction Drive Washer Lock 5 16 Screw Hex Head 5 16 18 x 3 4 Impeller Idler Arm Assembly Retainer Hairpin Spring Brake V Belt Impeller Drive Screw Hex Head 3 8o16 x 1 1 4 Arm Idler Screw Hex Head 5 16 18 x 1 1 2 Bushing Idler Pivot Pulley Idler 2 3 4 Screw Hex Head 5 16 24 x 1 Spacer Engine Pulley Pulley Engine Traction Drive Pulley Engine Impeller Drive Washer Flat ...

Page 30: ...REPAIR PARTS WHEELS DECALS SNOW THROWER MODEL NUMBER PP524A 2 1 4 5 3 C 5 9 8 6 7 1 3 3O ...

Page 31: ...ent dimensions given in U S inches 1 inch 25 4 mm KEY PART NO NO DESCRIPTION 1 2 3 4 5 6 7 8 9 181037 187868 181035 181042 187893 181033 155798 155800 181039 187877 187878 Decal Danger Decal Poulan Pro 5HP 24 large Decal Danger Deflector Decal Danger Decal Poulan Pro 5HP 24 small Decal Instruction Decal Traction Lever Decal Auger Lever Decal Speed Control Owner s Manual English Owner s Manual Fren...

Page 32: ...ranty does not apply to any product which has been subjected to alteration misuse abuse improper assembly or installation delivery damage or to normal wear of the product 5 Exclusions Excluded from this Warranty are belts shear pins normal wear normal adjustments standard hardware and normal maintenance 6 In the event you have a claim under this Warranty you must return the product to an authorize...

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