Issued/Revised:
UP107 FROG SPRING RIDER
Play Systems
800.458.5872
www.ultraplay.com
1
7/8/2019
UP108 WHALE SPRING RIDER
Parts List
PART NUMBER
UP108
UP107
DESCRIPTION
02795XX
0
1
FROG
02683XX
1
0
WHALE
0078525
1
1
ROTO ANIMAL COIL SPRING ASS'Y
1
1
812050
4
4
3/8" x 1" P.B.H.C.S. w/PATCH
HWWR0092
4
4
3/8" FLAT WASHER (1 1/4" O.D.)
HWA0009
4
4
1/2" J-BOLT
HWWR0022
4
4
1/2" FLAT WASHER
HWN0025
4
4
1/2" NYLOCK NUT
HARDWARE COMPLETE
Items listed below Hardware Complete line are included with Hardware Complete Number
Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store
Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any
Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end
protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Unless Otherwise Specified, All Units of Measure are Each
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.
Note: Loctite (supplied by others) should be used on any non-patch hardware.
INSTALLATION INSTRUCTIONS:
1. Make a template out of poly sheet, plywood, etc. (approximately 16"x16"). Place Spring Rider in center of template and drill four holes
through the pre-drilled holes in the base plate through the template. Remove Spring RIder.
2. From one side of template, insert J-bolt through template and install washer and nylon lock nut on other side. J-bolts should be installed
with ends facing outward. See Detail A. Gently tighten. Repeat for remaining J-bolts and hardware.
3. Pour concrete in footing to correct level (SEE ELEVATION VIEW). Concrete must have a minimum rating of 2,500 PSI and must be
mixed per manufacturer's recommendations. Center template over footing with J-bolts facing down.
NOTE:
Leave a 1" space between
concrete and template. Bevel edges of concrete to eliminate sharp corners. Make sure template is level and centered over hole.
Allow
concrete to dry overnight before continuing.
4. After concrete has dried overnight, remove nuts and washers and remove template. Set Spring Rider in place and reinstall washers
and nuts. Make sure rider is level, at correct heightand that all hardware is tight.
NOTE:
Bottom of body will be 12-1/2" above finished
surfacing (see ELEVATION VIEW).
5. Excavate footing hole as shown in Elevation View. Use heavy cardboard to create a mold or sonotube for the concrete (18" diameter
by 24" high). Place sonotube in the hole.
6. Fill the hole and form with concrete until it reaches top of tube. Bevel top edge of concrete to eliminate sharp corner. Press J-bolts into
concrete.
Allow concrete to harden for 24 hours before continuing assembly.
NOTE:
Footing Elevation shown with 12" of surfacing and 8" of concrete above grade. The height of your concrete above grade will vary
depending on your surface depth.
You must maintain 4" of surfacing above base plate and at least 16" of concrete in ground. Also,
seat height of rider must be between 14" and 28" above finished surfacing.
