Ultraflex 0UPT-016-600-00 Operation Manual Download

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UPT Series Easy Melt

Operation Manual

Version 1.2 1
www.ultraflexpower.com

Desktop Melter

Product Model:

Easy Melt Air 1G

- Air cooled Desktop Melter, 1kg Gold

Part Number:

0UPT-016-600-00

Operation Manual

Summary of Contents for 0UPT-016-600-00

Page 1: ...UPT Series Easy Melt Operation Manual Version 1 2 1 www ultraflexpower com Desktop Melter Product Model Easy Melt Air 1G Air cooled Desktop Melter 1kg Gold Part Number 0UPT 016 600 00 Operation Manual...

Page 2: ...EDULING 8 1 3 2 PERSONNEL 8 1 3 3 INSPECTION AND MAINTENANCE PROCEDURE 8 2 PRODUCT SPECIFICATIONS AND FEATURES 9 2 1 PRODUCT SPECIFICATIONS 9 2 1 1 OVERVIEW 9 2 1 2 DEVICE SPECIFICATIONS TABLE 9 2 1 3...

Page 3: ...AND NOT THIS MANUAL ARE REPONSIBLE FOR ALL SAFETY PRECAUTIONS This manual is for reference purposes only Personnel should be trained on proper operation of this equipment before using Only authorized...

Page 4: ...O OPERATOR SERVICEABLE PARTS OR ADJUSTMENTS WITHIN THE PRODUCT ENCLOSURE REFER ALL SERVICING TO TRAINED SERVICE TECHNICIAN SOURCE POWER MUST BE REMOVED FROM THE PRODUCT PRIOR TO PERFORMING ANY SERVICI...

Page 5: ...g steps Unpacking the equipment Selecting the site where the equipment will be used Connecting the Heat Station if remote Heat Station is provided Connecting accessories or interfacing the system with...

Page 6: ...ible by the operator Device has to be seated on a mechanically secure surface 1 2 4 COOLING REQUIREMENTS The power transistors and rectifiers in the Power Supply are maintained within their safe opera...

Page 7: ...then the system is ready for operation See Section 2 of this Manual for Connections Diagrams 1 2 7 USING THE MACHINE 1 Connect the machine to the electric supply 220 230 VAC single phase 2 Crucible Ch...

Page 8: ...period with working cooling fans The frequency of any maintenance program is a function of environment degree of equipment use and operator experience 1 3 2 PERSONNEL Qualified personnel must perform...

Page 9: ...an output matching transformer with fixed transformer ratio air cooled tank capacitor assembly and terminals for connecting the induction coil The unit is digitally controlled through a control panel...

Page 10: ...nk Capacitor 1 x 3CFM 105 001 01 UPT 120 200kVA 1 2 F Working Coil with built in thermocouple 1ASM 016 601 00 Di 70mm inner surface with cement Timer Resolution 1min step 1 30 min PROTECTION Over curr...

Page 11: ...al parameters and alpha numeric messages providing intuitive and informative visual feedback The users can also navigate through easy to use service diagnostics and setup menus 2 2 2 CONTROLS AND INDI...

Page 12: ...status INDICATOR 7 LED RED output set point power in LED RED Illuminated when Indicator 4 shows output set point power in INDICATOR 8 LED RED LED RED Illuminated when the Thermo regulator is switched...

Page 13: ...min TEMP C ALARM HEAT ON Y POWER TIME min TEMP C ALARM HEAT ON POWER TIME min TEMP C ALARM HEAT ON POWER TIME min TEMP C ALARM HEAT ON SELECT 2s Y Thermo Regulator Set Point 1 SELECT 2s N N START But...

Page 14: ...T ON Menu 1 Y N SELECT 2s Extended Menu ERROR Y Error Y SELECT 2s Y POWER TIME min TEMP C ALARM HEAT ON N SELECT 2s Y POWER TIME min TEMP C ALARM HEAT ON SELECT 2s N Temperature C Main Menu SELECT 2s...

Page 15: ...TIME min TEMP C ALARM HEAT ON POWER TIME min TEMP C ALARM HEAT ON N Y Y POWER TIME min TEMP C ALARM HEAT ON SELECT 2s Control Board SW Revision POWER TIME min TEMP C ALARM HEAT ON SELECT 2s N Y Y SEL...

Page 16: ...EAT ON SELECT 2s Water Flow L min POWER TIME min TEMP C ALARM HEAT ON Y SELECT 2s N Y N Down Button Y 2 N N Figure 2 6 SYSTEM Menu Structure 2 2 4 4 EXTENDED MENU Navigation EXTENDED MENU is accessibl...

Page 17: ...T 2s N N N SELECT 2s ERROR Y Error Y POWER TIME min TEMP C ALARM HEAT ON STOP Button Y 1 Main Menu ERROR N STOP Button Y Y Main Menu Error N POWER TIME min TEMP C ALARM HEAT ON Y OUTPUT VOLTAGE OUTPUT...

Page 18: ...ER TIME min TEMP C ALARM HEAT ON Y Power Set Point SELECT 2s N N ERROR Y Error Y POWER TIME min TEMP C ALARM HEAT ON STOP Button Y 1 Main Menu TIMER N SELECT 2s ERROR N STOP Button Y Y Main Menu Error...

Page 19: ...ple mounted Thermo regulator is switched OFF see Fig 2 6 and operator has to watch crucible temperature Note When thermo regulator is switched OFF the parameter TEMPERATURE is invisible on the 7 segme...

Page 20: ...ds Er05 Auto Tune Failed The resonant frequency is not found The unit could not find resonant frequency during auto sweep Check resonant loop parameters and adjust if needed load coil inductance tank...

Page 21: ...cluding load ambient temperature at the time of the failure 5 Detailed description of the actions taken 6 Approximate time in service If our technical staff is unable to help you over the phone then a...

Page 22: ...0 1 5 Tank Capacitor UPT 120 200kVA 1 2 F 3CFM 105 001 01 1 6 Inductor Choke 5MIT 471 001 00 1 7 Single Power Supply 60W 12V 3PSP 000 018 01 1 Appendix B ACCESSORIES Table Appendix B Accessories Table...