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USER GUIDE

SAFETY

INSTALLATION & INTEGRATION

OPERATING INSTRUCTIONS

MAINTENANCE

SERVICE

Modular 3000 Series  

 

3045CLR  

 

45 cm Clear Ice Machine

RIGHT PRODUCT. RIGHT PLACE. RIGHT TEMPERATURE. SINCE 1962.

Summary of Contents for Modular 3045CLR

Page 1: ...USER GUIDE SAFETY INSTALLATION INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Modular 3000 Series 3045CLR 45 cm Clear Ice Machine RIGHT PRODUCT RIGHT PLACE RIGHT TEMPERATURE SINCE 1962...

Page 2: ...Integrated Panel Dimensions Integrated Grille Plinth Dimensions Integrated Panel Installation Grille Plinth Installation Door Swing Door Stop Door Adjust Operating Instructions First Use Control Opera...

Page 3: ...ORMATION Looking for additional information on your product User Guides Quick Reference Guides CAD Drawings Compliance Documentation and Product Warranty information are all available for reference an...

Page 4: ...general precautions with those listed throughout this guide This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experie...

Page 5: ...ever install or operate the unit behind closed doors Be sure front grille plinth strip base fascia is free of obstruction Obstructing free airflow can cause the unit to malfunction and will void the w...

Page 6: ...freezer take off the doors and leave shelves in place so children may not easily climb inside If the unit is being removed from service for disposal check and obey all federal state and local regulati...

Page 7: ...F 10 C and 90 F 32 C Higher ambient temperatures may reduce the unit s ability to reach low temperatures and or reduce ice production on applicable models For best performance keep the unit out of di...

Page 8: ...g area dry If the detachable type electric supply cord is damaged it must be replaced by an equivalent cord available from the manufacturer or its service agent NOTICE Electrical installation must obs...

Page 9: ...d grille will assist in fine tuning the installation All 3000 Series models fully integrate into overlay face frame inset or European frameless cabinet styles CAUTION Unit can NOT be installed behind...

Page 10: ...line com SAFETY INSTALLATION INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Product Dimensions 33 11 16 to 34 11 16 856 mm to 881 mm 24 610 mm Includes 3 4 20 mm Integrated Panel 17 3 4 450 m...

Page 11: ...out Dimensions in each unit s Installation Guide Each door can be opened individually one at a time without interference However to ensure unobstructed door swing opening both doors at the same time 1...

Page 12: ...f how to safely and properly install this product contact a licensed plumber Water Supply Connection WARNING Connect to potable water supply only CAUTION Review obey and understand the local plumbing...

Page 13: ...components other than the solenoid valve Normal operation creates some vibration A water supply line contacting an internal component or cabinet wall can cause excessive noise during operation or dama...

Page 14: ...property damage NOTICE Drain can NOT be located directly below the unit Unit has a solid base that will not allow the unit to drain below itself There is a possibility that hose connections may have l...

Page 15: ...to install a P60 drain pump into your unit see DRAIN PUMP section in the User Manual See below for typical installations requiring a drain pump NOTICE The maximum lift for the P60 drain pump is 10 fe...

Page 16: ...e U Line Clear Ice Machine and is CE recognized only for use on the U Line Clear Ice Machine U Line Corporation assumes no warranties or responsibility whether express or implied if the P60 20 drain p...

Page 17: ...end before installing hose Do not tighten clamp until pump and hoses have been installed 4 Install the 3 hoses and hose clamps to the pump assembly as shown below Do not tighten clamps at this time 5...

Page 18: ...tube must be straight and parallel to insulated tubes Do not over tighten the plastic tie wraps Over tightening can pinch vent tube closed or cut into insulation 8 Route the vent tube up the back of...

Page 19: ...m drill bit drill 3 pilot holes 5 8 16 mm deep into bottom of counter top Use the anti tip bracket as a template 4 Install 3 8x5 8 screws into the plate using a 2 Phillips head screwdriver SIDE MOUNT...

Page 20: ...1 8 3 mm less than the opening s rear height Shorten the unit height in the front by adjusting the front legs This allows the unit to be gently tipped into the opening Adjust the front legs to level...

Page 21: ...g It is important to ensure that all drilled holes are drilled to the correct depth in order to avoid splits in the wood when hardware is installed 1 Cut the panels to the dimensions listed in the dia...

Page 22: ...rfectly with the door The appliance will need up to 34 1 2 876 mm to the underside of the counter to leave room for leveling adjustments A single prepared panel with insert must not weigh more than 20...

Page 23: ...INTENANCE SERVICE Handleless Integrated Panel Dimensions 3 4 20 mm 28 13 16 732 mm 2 3 4 70 mm 2 3 4 70 mm R 5 8 R 16 mm 1 8 3 mm 1 4 6 mm Wooden Insert Notch Depth 1 8 3 mm 2 3 8 60 mm 7 8 22 mm Ref...

Page 24: ...e dimensions listed in the appropriate diagram on the next page 2 Optional Stain or finish panel to desired stain or color Be sure to closely follow the instructions provided by the manufacturer 3 Opt...

Page 25: ...ted Panel Integrated Panel Integrated Frame Front Side Front Side 3 5 16 89 mm to 4 5 16 114 mm Floor Cabinet 3 5 16 89 mm 3 5 16 89 mm to 1 25 mm U Line Unit Extended Integrated Panel Extended Integr...

Page 26: ...xtended Integrated Panel Dimensions BACK SURFACE MUST HAVE AMPLE FLAT SURFACE TO MOUNT INTEGRATED PANEL FLAT AND WITHOUT INTERFERENCE 3 4 20 mm Integrated Panel 17 1 2 445 mm 30 to 33 7 8 762 mm to 86...

Page 27: ...or stain your grille plinth strip base fascia panel to match your surrounding furniture Finish front back and edges to prevent warping Carefully follow the manufacturer s recommendations for finish ap...

Page 28: ...so be used U Line recommends the use of bar clamps to secure the panel to the door If using tape be certain the tape will not damage panel finish upon removal 7 Using a 7 64 3 mm drill bit drill 6 pil...

Page 29: ...CE SERVICE 11 Remove clamps from door NOTICE If panel requires additional adjustment after removing clamps slightly loosen each screw and adjust panel as necessary Tighten screws upon completion 12 St...

Page 30: ...th strip base fascia rail with screw heads in base of unit 2 Push grille plinth strip base fascia rails towards the center of the unit and set rails over screw head 3 Slide grille plinth strip base fa...

Page 31: ...re installed adjacent to a wall 1 4 6 mm clearance is recommended from wall on hinge side to allow the door to open 90 Allow for additional space for any knobs or pulls installed on the integrated pan...

Page 32: ...approximately 90 2 Remove hinge cover by lifting top and bottom of hinge cover and sliding the cover inwards to remove from hinge 3 Once cover is removed slide hinge pin into hole as shown Pin should...

Page 33: ...e that it is firmly in contact with the cabinet Also make sure the door gasket is not pinched on the hinge side of the door CAUTION Do not attempt to use the door to raise or pivot your unit This woul...

Page 34: ...ove caps from screw heads on opposite side 2 on top and 2 on bottom Using 2 Phillips bit remove the 4 underlying screws Reinstall the screws and caps on the opposite side 5 Partially install screw 1 i...

Page 35: ...g the first two to three hours of operation to avoid possible dirt or scale that may dislodge from the water line When plugged in the unit will begin operating under the factory default setting Follow...

Page 36: ...4 Hours 4 To exit press or simply wait for the menu to time out CUSTOMER MENU The 3000 Series of U Line undercounter refrigeration appliances contains a feature rich customer menu The Customer Menu al...

Page 37: ...turn to the Customer Menu press and select Return to Menu Energy Saver Mode Energy Saver mode reduces overall energy consumption by reducing the amount of ice stored in the bin along with decreasing t...

Page 38: ...ow and Off To select a new tone level enter the Sound Level Menu from the Customer Menu 1 Press or to select the current sound level 2 Press The current setting will begin to flash 3 Press or to selec...

Page 39: ...s complete After 3 hours in Silent Mode normal ice production will continue NOTE Silent Mode will not silence any alerts To initiate Silent Mode enter Silent Mode Menu from within the Customer Menu To...

Page 40: ...RUCTIONS MAINTENANCE SERVICE Help To access the Help Menu select Help from the Customer Menu Press or to scroll through available information To return to the Customer Menu press to select Return to M...

Page 41: ...ance The factory setting 0 is designed to maintain an ice bridge of approximately 1 16 to 1 8 1 6 mm to 3 2 mm under normal conditions resulting in a dimple of approximately 1 4 to 1 2 6 4 mm to 12 7...

Page 42: ...seconds to enter the Customer Menu 2 Press to select Ice Adjust 3 Press The selection will begin to flash 4 Press to make the ice thicker or to make the ice thinner Press to confirm your choice The to...

Page 43: ...Star K certified U Line units at www star k org To prepare the unit for the Sabbath 1 Press and hold the until the unit turns off 2 No new ice will form when the unit is off but previously made ice wi...

Page 44: ...GRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Airflow and Product Loading NOTICE The unit requires proper airflow to perform at its highest efficiency Do not block the front grille at any time or...

Page 45: ...s ScotchBrite will cause the graining in the stainless steel to become blurred Rust not cleaned up promptly can penetrate the surface of the stainless steel and complete removal of the rust may not be...

Page 46: ...se anything to force ice from the evaporator Damage may result 1 Switch the ice maker off and allow any ice to melt off of the evaporator 2 Remove all ice from the storage bin 3 Remove evaporator cove...

Page 47: ...r flows over the evaporator assembly ice mold Initially the water flow may not be uniform causing uneven sized cubes or water to spill into the ice storage bin This is a normal situation that will cor...

Page 48: ...ecessary Depending on environmental conditions more or less frequent cleaning may be necessary WARNING Disconnect electric current to the unit before cleaning the condenser NOTICE DO NOT use any type...

Page 49: ...ter is removed from the lines 7 The door must remain open to prevent formation of mold and mildew Open door a minimum of 2 50 mm to provide the necessary ventilation WINTERIZATION If the unit will be...

Page 50: ...description of the normal operating sounds they make NOTE Your product may not contain all the components listed Compressor The compressor makes a hum or pulsing sound that may be heard when it operat...

Page 51: ...nd free of any dirt or lint buildup Water in Bin Ensure the unit is plugged in Check if the drain is restricted Ensure drain is free of foreign debris and hose is not kinked or twisted Hear Running Wa...

Page 52: ...unauthorized modification or misuse abuse of the product customer education calls food loss and spoilage door and water level adjustments except during the first 30 days from the date of installation...

Page 53: ...INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE installation of the product or from any other cause whatsoever whether based on warranty express or implied or otherwise based on contract tort o...

Page 54: ...T RELAY EMBRACO COMPRESSOR GREEN W YELLOW GROUND PINK LIGHT BLUE HOT WHITE 115V DARK BLUE 220 240V WHITE 115V DARK BLUE 220 240V PURPLE PUMP BLACK 115V BROWN 220 240V FAN 115 VOLT PLUG CONTROL BOARD B...

Page 55: ...roduct equipped with a drain pump the drain pump must be returned along with the unit regardless of the drain pump manufacturer To complete the damage claim process for the customer please forward the...

Page 56: ...dashes 12 represents the production month In most cases warranty status can be verified by the production date information within the serial number Alternatively a Proof of Purchase or equivalent may...

Page 57: ...r U Line confirms warranty status Please provide the model serial number part number and part description Some parts will require color or voltage information If U Line requires the return of original...

Page 58: ...ge Lower than normal Warm near room temperature Hot Warm Warm Extremely cold near inlet Outlet below room temperature Lower than normal Partial Restriction Somewhat lower than normal vacuum Warm near...

Page 59: ...unded to an electrical ground or grounded water pipe Handle circuit boards carefully and avoid touching components To measure the start winding resistance measure across the C and S pins To measure th...

Page 60: ...is some diagnostic tips and as always if additional help is required please contact the U Line Corp Customer Care Facility at 1 800 779 2547 for assistance NORMAL OPERATING SOUNDS All models incorpor...

Page 61: ...e level unit if needed Low Ice Production Dirty evaporator dirty condenser faulty bin thermistor Clean the evaporator using U Line cleaner clean the condenser coil if needed check bin thermistor readi...

Page 62: ...flow chart below to help diagnose the issue Before beginning it is important to first verify the unit is not simply set to sabbath mode Check Voltage At Wall Outlet Verify Voltage At Main Control Volt...

Page 63: ...NES MODES TEMPERATURES AND OTHER FEATURES TOUCH AND HOLD TO EXIT SHOWROOM MODE SCROLL DOWN TO EXIT TOUCH AND RELEASE TO EXIT SERVICE MODE DISPLAYS THE NUMBER OF TIMES AN ERROR HAS OCCURRED SCROLL TO T...

Page 64: ...play Unplug the communication cable from the user interface Check the black to red conductors looking for 5 VDC If voltage is present replace the user interface If no voltage is present check for 5 VD...

Page 65: ...Toggle Relay toggle is used to manually switch the state of each relay to test for proper operation In addition to the AC relays DC outputs may also be toggled Relay toggle can also be used to force t...

Page 66: ...o Menu and press to confirm Outputs Outputs is used to monitor the state of DC outputs To access Outputs 1 Press to select Outputs 2 Press 3 Press and to scroll through available information To exit t...

Page 67: ...thermistors To change offset 4 Press the selected thermistor will begin to flash 5 Press or to modify offset value 6 Press to confirm setting To exit the Offset menu press to select Return to Menu and...

Page 68: ...ory Default 2 Press To exit Factory Default press to select Return to Menu and press to confirm Re Select Model NOTICE Before altering model selection U Line customer service must be notified Failure...

Page 69: ...o select Return to Menu and press to confirm Showroom Mode Showroom displays a number of features and allows the unit to be powered on without running the cooling system To toggle showroom mode 1 Pres...

Page 70: ...stors In an ice water bath they should OHM out at 16 5k 5 The liquid line thermistor is a type two thermistor At 77 it should OHM out at 10k OHMS 5 Thermistor connections must be kept clean A thermist...

Page 71: ...USER GUIDE Defrost 1 u line com SAFETY INSTALLATION INTEGRATION OPERATING INSTRUCTIONS MAINTENANCE SERVICE Defrost These models have no defrost options...

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