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409–10052

 Customer Manual

1 of 13

LOC B

E

2004 Tyco Electronics Corporation, Harrisburg, PA

All International Rights Reserved
AMP and Tyco are trademarks.

*Trademark

Other products, logos, and company names used are the property of their respective owners.

TOOLING ASSISTANCE CENTER 800–722–1111

This controlled document is subject to change.

10 MAR 04  Rev O

SDE Electric Bench Terminator 1490076–2

1. INTRODUCTION

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2. DESCRIPTION

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3. RECEIVING INSPECTION AND INSTALLATION

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3.1. Receiving Inspection

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3.2. Installation

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4. OPERATION

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4.1. Installation and Removal of SDE Tool Head 1763663–2

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4.2. Installation of Crimping Dies

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4.3. Terminator Power Supply

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4.4. Production Operation

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5. CRIMP HEIGHT ADJUSTMENT

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6. TROUBLESHOOTING

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7. MAINTENANCE AND INSPECTION

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7.1. Cleaning

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7.2. Visual Inspection

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7.3. Lubrication

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7.4. Parts List

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8. REPLACEMENT AND REPAIR

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9. CIRCUIT DIAGRAM

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10. REVISION SUMMARY

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                                                          READ THIS FIRST !   

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SAFETY PRECAUTIONS

Summary of Contents for 409-10052

Page 1: ...minator 1490076 2 1 INTRODUCTION 3 2 DESCRIPTION 3 3 RECEIVING INSPECTION AND INSTALLATION 6 3 1 Receiving Inspection 6 3 2 Installation 6 4 OPERATION 6 4 1 Installation and Removal of SDE Tool Head 1...

Page 2: ...age resulting from improper usage void the manufacturer s warranty S Terminator cycle is initiated by means of a safety foot pedal which must be held down during the entire cycle NOTE The safety lock...

Page 3: ...or severe injury Denotes a condition which may result in product or equipment damage Highlights special or important information Dimensions in this manual are in metric units with U S customary units...

Page 4: ...076 2 are contained in Figure 2 SPECIFICATIONS Dimensions 390mm X 260mm X 200mm 15 5 in X 10 in X 8 in Weight 13kg 29 lbs Power Requirements 220 Vac 240 Vac 50 60 Hz 110 Vac 120 Vac 60 Hz Power Consum...

Page 5: ...Switch Position Standard Operation Press One Time for a Full Cycle 180 Jogging Switch Position Vario Operation Adjustment by Knob on Left Side of Terminator Press 2 Times for a Full Cycle Double Thro...

Page 6: ...4 A for instructions on plugging the cord into the outlet If required secure the terminator to the bench 4 OPERATION To avoid personal injury do not cycle the SDE Electric Bench Terminator without the...

Page 7: ...409 10052 SDE Electric Bench Terminator 1490076 2 Rev O 7 of 13 Figure 6 Guide Ram Figure 7 Tool Head Control Lever Figure 8...

Page 8: ...lever to open the head and install the anvil die into the moving jaw of the tool head The die assembly should be oriented so that the chamfers are positioned toward the front of the head assembly and...

Page 9: ...s are opened retracted with the control lever at the front of the tool head in order to insert the connector to be crimped 4 After the connector is properly positioned in the crimp dies release the co...

Page 10: ...mp height with a flat bladed screwdriver There are four different crimp heights Refer to Figure 10 Although Tyco Electronics normally recommends Position No 2 adjustment of the manufacturer Positions...

Page 11: ...k stepwise by means of the double throw switch until tool head can be removed Figure 11 7 MAINTENANCE AND INSPECTION To avoid personal injury ALWAYS disconnect the SDE Electric Bench Terminator before...

Page 12: ...ekly basis S Lubricate the head assembly used weekly on a monthly basis Wipe the excess grease from the head assembly particularly in the die closure areas The grease transferred from the die closure...

Page 13: ...409 10052 SDE Electric Bench Terminator 1490076 2 Rev O 13 of 13 9 CIRCUIT DIAGRAM Figure 13 contains the terminator circuit diagram Figure 13 10 REVISION SUMMARY New release per EC 0990 0301 04...

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