Twister UltraClean User Manual Download

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T W I S T E R T R I M M E R . C O M

U S E R M A N U A L

PN: 21-10141A_REV03

Summary of Contents for UltraClean

Page 1: ...T W I S T E R T R I M M E R C O M U S E R M A N U A L PN 21 10141A_REV03...

Page 2: ...mmers This manual is for both the standard UltraClean designed for the T2 T4 trimmers and the UltraClean Max designed for the T ZERO trimmers While the dimensions of the two machines are di erent the...

Page 3: ...tant Safety Informa on Machine Overview Ini al Setup Back Panel Valve Control Panel Overview HMI Screens Opera on Cleaning Maintenance Troubleshoo ng Warranty Informa on Specifica ons Consumables Spar...

Page 4: ...on or appearances di er from this manual please contact Keirton technical support for assistance see Contact Us on page 46 Do not allow anyone to use the UltraClean without this manual A first me user...

Page 5: ...traClean must be used in connec on with a properly grounded receptacle Refer to Specifica ons star ng on page 37 to determine the correct electrical requirements Observe all applicable building and el...

Page 6: ...while the liquid is s ll hot Sudden temperature changes will damage the hea ng tubes and transistors Wait for the liquid to cool down to room temperature before draining Do not jar the machine Sudden...

Page 7: ...T W I S T E R T R I M M E R C O M pg 5 M A C H I N E O V E R V I E W Fig 1 CASTER CONTROL PANEL LEVELING FEET LIFT VALVES ELECTRICAL SIDE PANEL LID...

Page 8: ...M M E R C O M pg 6 M A C H I N E O V E R V I E W Fig 2 Transducers also located on front wall Fig 3 MAIN TANK STORAGE TANK LIFTING RACK TRANSDUCERS HEATING TUBES FUNNEL HIGH LIQUID LEVEL SENSOR LOW L...

Page 9: ...I M M E R C O M pg 7 M A C H I N E O V E R V I E W Fig 4 Fig 4 INLET VALVE STORAGE TANK DRAINAGE VALVE MAIN TANK DRAINAGE VALVE OIL SKIMMER DRAINAGE VALVE Fig 5 Side panel removed CANISTER FILTER FILT...

Page 10: ...any kind of slope The locking casters are not designed to support the weight of the machine on a slope Step 2 Secure Placement 1 Wheel the UltraClean to where it will operate see Recommended Placemen...

Page 11: ...e three breaker switches highlighted in Fig 7 Do not touch any other electrical components 3 Reconnect the electrical side panel to the UltraClean 4 Using a 3mm hex key thread the four removed screws...

Page 12: ...nk OIL SKIMMER DRAINAGE VALVE 0 5 drains oil removed during oil skimming see Oil Skimming on page 28 The UltraClean comes with four pipe fi ngs that match the di erent sized valves Appropriately sized...

Page 13: ...p 5 Connect to Power 1 Read and understand the UltraClean s electrical requirements see Specifica ons star ng on page 37 2 Connect the UltraClean to power Standard UltraClean simply plug in the UltraC...

Page 14: ...is a valve highlighted in Fig 8 that must remain half open for the UltraClean to operate This valve arrives from Keirton in the correct half open posi on ensure that it remains in this posi on This is...

Page 15: ...T W I S T E R T R I M M E R C O M pg 13 Fig 9 POWER LIGHT ALARM LIGHT AND BUZZER POWER SWITCH EMERGENCY STOP BUTTON HMI SCREEN C O N T R O L P A N E L O V E R V I E W...

Page 16: ...M M E R C O M pg 14 The UltraClean has three screens on the HMI that users must interact with Home screen Opera ng Screen Alarms Screen Each screen has unique features Home Screen Features Fig 10 1 2...

Page 17: ...the user to the opera ng screen 2 Settings Button The SETTINGS bu on takes the user to a password protected se ngs screen where advanced factory se ngs can be adjusted for troubleshoo ng see Fig 11 Th...

Page 18: ...mer reading displays how long the cleaning func ons will run for once the ultrasonic func on is started To adjust this se ng press the minutes reading and type a new value Once the ultrasonic func on...

Page 19: ...id in the main tank The ULTRASONIC switch starts and stops this func on 6 Ultrasonic Level Reading The ultrasonic LEVEL reading displays the power percentage the ultrasonic func on will operate at To...

Page 20: ...e alarms screen which displays a descrip on of any ac ve alarm for more details see Alarms Screen Func ons on page 19 12 Off Button The o bu on stops all opera ng func ons hea ng ultrasonic agita on a...

Page 21: ...nctions 1 Date Column The DATE column displays the date an alarm has gone o 2 Time Column The TIME column displays the me an alarm started 3 Message Column The MESSAGE column displays the descrip on o...

Page 22: ...e home screen 6 Off Button The o bu on stops all opera ng func ons hea ng ultrasonic agita on and pumping that are currently in use 7 Back Button The BACK bu on takes the user back to the opera ng scr...

Page 23: ...ely a ached to a water source 6 Ensure the hoses a ached to the drainage valves are securely a ached to a drain 7 Ensure any power sources won t get wet Step 2 Fill the Tanks 1 Adjust the oil funnel t...

Page 24: ...the low and high liquid level sensors see Fig 16 7 Close the INLET VALVE Step 3 Switch on the UltraClean Do not proceed with opera ng procedures unless the main tank is full and the storage tank is fi...

Page 25: ...ners Keirton recommends using a hand pump to dispense the solu on from the drums The hand pump is available for purchase from Keirton Materials Guidelines Be aware that objects made of mild steel will...

Page 26: ...sy to remove solids from the objects 2 Press the 1 TOUCH LIFT up bu on and wait un l the li ing rack is fully raised see Fig s 18 and 19 3 Load objects onto the li ing rack see Loading Guidelines on p...

Page 27: ...type the desired cleaning me in minutes see Fig s 21 and 22 on this page and Recommended Cleaning Time on page 23 2 Press the TARGET temperature reading see Fig 23 and type the desired cleaning tempe...

Page 28: ...ress the TEMPERATURE switch see Fig 26 2 When the ACTUAL reading is within 5 C of the TARGET reading press the ULTRASONIC switch The cleaning mer will begin to count down 3 Press the AGITATION switch...

Page 29: ...hrouds spilling out 4 Prepare objects for the next cleaning opera on If cleaning objects again wipe down the objects and begin opera ng again from Step 4 Prepare Objects for Cleaning on page 24 If cle...

Page 30: ...s 6 Open the MAIN TANK VALVE STORAGE TANK VALVE and OIL SKIMMER VALVE to drain both tanks Keep these valves open during cleaning 7 Spray the walls and floor of the tanks so any solids are forced down...

Page 31: ...sure the other end of the OIL SKIMMING VALVE hose is connected to a drain 5 Open the OIL SKIMMING VALVE Oil will flow into the funnel 6 When all visible oil has disappeared close the OIL SKIMMING VALV...

Page 32: ...a Support the filter canister with one hand so it does not fall when the filter canister nut is loosened b Using the filter removal spanner provided with the UltraClean loosen the filter canister nut...

Page 33: ...filter side panel o refill the tanks with water and a cleaning agent see Step 2 Fill the Tanks on page 21 10 As the tanks fill inspect if any water leaks out of the filter canister seal If it does gh...

Page 34: ...ilence 3 Read the MESSAGE column to discover the cause of the alarm 4 Conduct one of the troubleshoo ng solu ons in this sec on If any problems not listed in this sec on arise contact Keirton technica...

Page 35: ...as overflowed into the storage tank to a level between the low and high liquid level sensors see Fig 35 The Liquid Level is Too High Possible Causes The liquid level of the storage tank is above the h...

Page 36: ...ible Causes The UltraClean has been switched on before being filled The tanks have been drained while the liquid inside was s ll above room temperature The UltraClean has been jarred suddenly Solution...

Page 37: ...filter If the filter is plugged replace it see Filter Replacement on page 29 Un l the filter can be replaced close the half opened back panel valve see Back Panel Valve on page 12 If the filter is no...

Page 38: ...ma on Model and serial number located by the power inlet Proof of purchase date Copy of the original Warranty Registra on Card unless registra on was completed online Details of the defect or problem...

Page 39: ...use loss of profit and claims of third par es however caused whether by negligence of the manufacturer or otherwise If you have any ques ons regarding your warranty rights and responsibili es please c...

Page 40: ...ensions Machine Height 73 2 1860mm Machine Width 65 4 1660mm Machine Length 42 5 1080mm Main Tank Height 29 9 760mm Main Tank Width 39 4 1000mm Main Tank Length 22 8 580mm Storage Tank Height 23 6 600...

Page 41: ...0 Micron HMI 7 Siemens Touch Screen Hea ng Time From 15 C to 65 C 100 Minutes three phase 160 Minutes one phase Materials Interior 304 Stainless Steel Exterior 304 Stainless Steel Power Hea ng Power 1...

Page 42: ...th 1660mm 65 4 Machine Length 1080mm 42 5 Main Tank Height 760mm 29 9 Main Tank Width 1000mm 39 4 Main Tank Length 580mm 22 8 Storage Tank Height 600mm 23 6 Storage Tank Width 350mm 13 8 Storage Tank...

Page 43: ...E R C O M pg 41 Fig 38 380V 3P Plug Hea ng Time From 15 C to 65 C 100 Minutes Materials Interior 304 Stainless Steel Exterior 304 Stainless Steel Power Hea ng Power 12KW Ultrasonic Power 4KW 28KHz S P...

Page 44: ...ght 70 9 1800mm Machine Width 79 1 2010mm Machine Length 55 7 1415mm Main Tank Height 29 5 750mm Main Tank Width 51 2 1300mm Main Tank Length 36 4 925mm Storage Tank Height 29 5 750mm Storage Tank Wid...

Page 45: ...0 5lbs Total Tank Capacity 1051L 277 6GAL Dimensions Machine Height 1800mm 70 9 Machine Width 2010mm 79 1 Machine Length 1415mm 55 7 Main Tank Height 750mm 29 5 Main Tank Width 1300mm 51 2 Main Tank L...

Page 46: ...T R I M M E R C O M pg 44 Hea ng Time From 15 C to 65 C 90 Minutes Materials Interior 304 Stainless Steel Exterior 304 Stainless Steel Power Hea ng Power 30KW Ultrasonic Power 8KW 28KHz S P E C I F I...

Page 47: ...Pump for 55 GAL UltraClean Solu on 14 10216 Twister Foam Cannon 25 0024 T2 Two Set Cleaning Rack 24 10253A The T2 Two Set Cleaning Rack can hold simultaneously Two Tumblers Two Vacuum Shrouds Two Bru...

Page 48: ...el 27 10067A Spare Parts Kit for UltraClean Max European 380V Model 27 10068A Main Tank Valve Pipe Fi ng 14 10205 Storage Tank Valve Pipe Fi ng 14 10206 Oil Skimmer Valve Pipe Fi ng 14 10207 Inlet Val...

Page 49: ...T W I S T E R T R I M M E R C O M pg 47 Keirton technical support is available between 7 a m and 7 p m Pacific Standard Time seven days a week at 1 888 254 3204 support keirton com C O N T A C T U S...

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