twin busch TW 125 F Installation, Operation And Maintenance Manual Download

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Summary of Contents for TW 125 F

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Page 2: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 2 ...

Page 3: ...the Lift 9 12 3 1 set the Limit switch 3 2 Power supply 3 3 Oil connection 3 4 TW 125 F 3 5 Checkpoints after the Installation 4 Operating instructions 13 4 1 mechanical instructions 4 2 Electrical instructions 5 Operating 14 17 5 1 How to operate 6 Maintenance 18 6 1 Daily check 6 2 Monthly check 6 3 maintenance interval 6 4 Troubleshooting 6 5 General notes 7 Annex 19 38 7 1 Technical data sheet...

Page 4: ...put into operation if the vehicle is properly aligned Only lift the vehicle in the place approved by the manufacturer and make sure that the transport mechanism is secured release the pressure so that the lift rests firmly on the ground Check the secure locking of the support arm lock and if necessary engage it in a renewed manner to ensure that the support arms can t move 1 3 4 It is forbidden to...

Page 5: ...ht of at least 3 6 m 1 5 Safety notes All warnings are clearly visible on the lift to ensure that the user uses the device in a safe and secure manner The warnings must be kept clean and replaced if they are damaged or missing Please read the signs carefully and memorize their meaning for future operations Read the manual Only trained person are allowed to use the lift Repairs and maintenance only...

Page 6: ...sonnel may operate the lift If necessary we offer professional training for users The specified load capacity do not exceed When installing or removing heavy parts the vehicle can tip over Support the vehicle Use only on level ground Do not maneuver with the vehicle raised Protect the lift from moisture Electrical connections must be absolutely dry Avoid strong shaking on the vehicle ...

Page 7: ...NK 618_EN by Twin Busch Germany GmbH 7 2 Overview name 1 Vertical Colum 8 Safety components 2 chain 9 Lifting slet 3 Hydraulic cylinder 10 Safety components 4 Motor 11 Main arm 5 Discharge handle 12 Safety handle 6 Handle 13 Base frame 7 Hydraulic wheel 14 wheel ...

Page 8: ...nting errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 8 name 15 Safety rack 19 Lifting arm 16 Limit switch 20 Extension arm 17 Extension arm 21 plate 18 Lifting arm ...

Page 9: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 9 3 Assembly DIN 933 4 8 M10x30 Torque 12 Nm 5 Nm DIN 933 8 8 M16x40 Torque 200 Nm 10 Nm ...

Page 10: ...he help of a motor crane If you do not have a motor crane or another suitable lifting device available we recommend that you use a sufficient number of strong people for the bodywork First remove the box with the control unit Please read carefully the instructions in the box with the control unit before further assembly Then remove the box with the motor unit In this there is a bag with the mounti...

Page 11: ...d on rubber blocks or another suitable substructure Next we lift the support arm unit off the package Place a sling as shown here around the support arm assembly Now the arm unit can be put on the edge We are also underlain here with rubber blocks since next the sling for further transport must be moved further towards the center Now the support arm unit can be moved aside We only need them again ...

Page 12: ... this the column is raised again to align with the engine crane Align the column so that the holes will overlap each other after erecting the column Again we put something down A thin piece of rubber is optimal For your safety we recommend that you set up with at least three strong people Make sure that the column can t tip over accidentally and fix it immediately with the 10 supplied screws ...

Page 13: ...rors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 13 Remove the control unit from the box and unscrew it The screws for mounting the control unit are preassembled on the column ...

Page 14: ...lectrical installation may only be carried out by a qualified electrician Now the motor cable can be connected To do this we first open the box on the motor unit There we open the two upper right terminals to which the red test leads are connected Remove the red test leads from the box but remember exactly where they were connected ...

Page 15: ...eserved V01 NK 618_EN by Twin Busch Germany GmbH 15 Next the oil hose is screwed on First tighten the connection to the motor unit To screw the oil hose we hold the hose in position so that it runs straight down after tightening Screw the hose tight ...

Page 16: ... mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 16 Let s fill up the oil tank 10 liters of hydraulic oil However by no means more than the MAX marks Then we close the tank well again ...

Page 17: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 17 ...

Page 18: ...further assembly Press the button on the control unit until the lift is at the same height as the support arm unit Should you drive too far you can lower the lifting carriage via the release lever Then the previously unscrewed screws are reinstalled These screws must be tightened with a torque of also 200 Newton meters crosswise Thus the assembly is almost complete ...

Page 19: ...it switch has successfully stopped the stage automatically they can use the drain lever on the motor unit to place the stage in the top safety catch To deflate the stage must first be moved out of the safety catch a bit and then by simultaneously pressing the release and release lever to be drained This completes the assembly of your single column lift 3 1 Limit Switch Connect the wire from the li...

Page 20: ...NK 618_EN by Twin Busch Germany GmbH 20 3 2 Power supply Connect power lines from the control box in the junction box of the motor 3 3 Connect the oil hoses Replace two red test lines by black power lines PE Ye gr Fill up the tank 10 L to 80 oil HLP 32 Oil hoses ...

Page 21: ...l 1 Drill the holes 2 Clean the holes with a vacuum cleaner 3 5 Checkpoints after the installing S N items Yes No 1 Is the Floor aligning 2 Are the screws closed 90 Nm 3 Are the oil hoses connected 4 Are the Colum and the Base mounted 200 Nm 5 Are the arms mounted 6 Is the electrical installation correct 7 Are the safety components mounted 8 Are all parts lubricated ...

Page 22: ...proved by the manufacturer The transport wheel on the column is retracted make sure that no tools screws small stones or other lying under the lift It is strictly forbidden to start the lifting process before the lift sits on the floor 4 2 Operating the lift switch operating test Under no circumstances should you try to operate the lift before you have tested it This step is very important and nec...

Page 23: ...e car is raised about 10 15 cm 8 Now stop the lifting process and make sure that the car is correctly and safely aligned 9 Lift the vehicle only at the points approved by the manufacturer 10 If you wish to release the lift for corrective action press and hold the unlocking lever release the safety catch while pressing the release lever at the lift 11 To change the height of the mounting plates tur...

Page 24: ...ing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 24 5 1 Operation Put the mobile 1 Colum lift under the vehicle Unlock Discharge valve lowering lever Handle Handle ...

Page 25: ..._EN by Twin Busch Germany GmbH 25 or drive the vehicle on the lift You can adjust the support arms as follows Pull the safety bolts you can now adjust the support arms Release the safety latches to lock the support arm Turn the Plates to set the high Safety device Arm ...

Page 26: ...g on the piston He needs to be renewed 6 3 Maintenance interval After 12 month should be renew the oil and the filter 6 4 Troubleshooting No power Check the power supply The electrical connection is wrong The lift rises but not to the maximum load of 2500 kg Set the necessary pressure If you are still experiencing lifting problems remove the pressure relief valve and clean it If you hear unusual n...

Page 27: ...0 mm 70 78 In Vehicle width 1800 mm 70 In 1800 mm 70 In Lifting speed ca 35 sec 35 sec Motor power 2 2 kW 2 2 kW Power supply 230 V 230 V Frequency 50Hz 60 Hz 50Hz 60 Hz Oil Pressure 115 bar 1687 psi 115 bar 1687 psi weight ca 720 kg 1587 Lb 720 kg 1587 Lb Loudness 60 dB 60 dB dimension ca 2470x2030x2600 mm 2060x2030x2600 mm Protect class IP 64 IP 64 Working temperature 5 C 23 F till 40 C 104 F 5 ...

Page 28: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 28 7 2 Dimension TW 125 M Ultra ...

Page 29: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 29 7 3 Dimension TW 125 F ...

Page 30: ...cal changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 30 7 4 Wire diagram 230V TC Transformer HL lamp FU fuses KM Motor protection QS Main switch SA switch SB button Wire diagram 230V TW 125 M TW 125 F Twin Busch GmbH 27 01 2016 ...

Page 31: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 31 7 5 Hydraulic diagram 1 Cylinder 2 Valve 3 Pump ...

Page 32: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 32 7 6 24V diagram Motor 3 Phasen 24V diagramm ...

Page 33: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 33 7 7 Spear parts ...

Page 34: ...5 1 Colum cover 1 TW 125 2 Limit switch 1 TW 125 3 Control box 1 TW 125 3 1 1 main switch 20A 1 TW 125 3 1 2 Transformer BK 30 1 TW 125 3 1 3 button 1 TW 125 3 1 4 Motor switch CJX2 1201 24V 1 220 230 V TW 125 3 1 5 Holder for fuses 3 TW 125 3 1 6 fuses 16A 3 TW 125 3 1 7 CEE plug 16A 1 TW 125 3 1 8 cable 6 TW 125 4 screw M10 30 4 ...

Page 35: ...rved V01 NK 618_EN by Twin Busch Germany GmbH 35 TW 125 5 nut M10 4 TW 125 6 Manual Pump 1 TW 125 7 carrier 1 mobil TW 125 8 bolt 2 TW 125 9 bush 2 TW 125 10 axle 1 mobil TW 125 11 screw M12 20 2 TW 125 12 washer 10 TW 125 13 screw 10 TW 125 14 Colum 1 ...

Page 36: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 36 S N name picture QTY Spez TW 125 15 roll 1 TW 125 16 Bearing 30 50 1 ...

Page 37: ...nut M27 15 3 TW 125 18 holder 1 TW 125 19 Axle 1 TW 125 20 screw M6 12 1 TW 125 21 chain Duplex 1 TW 125 22 Chain holder 1 TW 125 24 pin 2 2 TW 125 25 nut M20 1 TW 125 26 screw M16 70 2 TW 125 27 Chain connector 1 TW 125 28 washer 2 TW 125 29 Spring washer 16 2 TW 125 30 Nut M16 2 TW 125 31 Hydraulic cylinder 1 ...

Page 38: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 38 ...

Page 39: ...9 S N name picture QTY Spez TW 125 31 1 Cylinder pipe 1 TW 125 31 2 O ring 69 5 3 1 TW 125 31 3 valve 1 TW 125 31 4 Cylinder part 1 TW 125 31 5 sealing Ф45 1 TW 125 31 6 Cylinder head 2 TW 125 31 7 sealing 1 TW 125 31 8 Limiter 1 TW 125 31 9 Piston rood 1 TW 125 31 10 O rings 1 TW 125 31 11 piston 1 ...

Page 40: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 40 TW 125 31 12 sealing 2 TW 125 31 13 U rings 1 currently use Green later Blue TW 125 31 14 nut 1 ...

Page 41: ...usch Germany GmbH 41 S N name picture QTY Spez TW 125 32 lever 1 TW 125 32 1 pin Ф4 30 1 TW 125 33 lock 1 TW 125 34 bolt 1 TW 125 35 handle 1 TW 125 35 1 Ball for handle 1 TW 125 36 Lift slet 1 TW 125 37 PA slider 1 TW 125 38 arm 2 TW 125 39 Arm 2 TW 125 39 1 arm 2 TW 125 40 arm 2 ...

Page 42: ...ch Germany GmbH 42 TW 125 41 arm 2 TW 125 41 1 arm 2 TW 125 42 Bolt for arm 1 TW 125 43 Tooth block 2 TW 125 44 spring 1 TW 125 45 Lock system 2 TW 125 46 Holder 4 TW 125 46 1 rubber 4 TW 125 46 1 1 rubber Ultra flat 4 TW 125 47 Main arm 1 TW 125 48 screw M16 40 8 TW 125 49 washer 8 ...

Page 43: ...y Twin Busch Germany GmbH 43 S N name picture QTY Spez TW 125 51 Base frame 1 Mobil TW 125 51 1 Base frame 1 Fixed mounted TW 125 51 2 Base Frame Ultra flat 1 Mobil TW 125 52 axle 2 TW 125 53 ring 4 TW 125 54 spacer ring 4 TW 125 55 bearing 4 mobil TW 125 56 Wheel 2 mobil ...

Page 44: ...rors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 44 S N Name picture QTY Spez TW 125 57 hoses 1 TW 125 58 connector 1 TW 125 59 Motor 1 300 400 V TW 125 59 1 Motor 1 300 400 V ...

Page 45: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 45 Space for my notes ...

Page 46: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 46 Space for my notes ...

Page 47: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 47 Space for my notes ...

Page 48: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 48 ...

Page 49: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 49 ...

Page 50: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 50 ...

Page 51: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 51 ...

Page 52: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 52 ...

Page 53: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 53 ...

Page 54: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 54 ...

Page 55: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 55 http www youtube com watch v UI82fUVgsSU http www youtube com watch v 3A9rlP27Ylw ...

Page 56: ...Printing errors mistakes and technical changes reserved V01 NK 618_EN by Twin Busch Germany GmbH 56 ...

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