Tuchel Plus P1 HD 560 Operating Manual Download

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Operating Manual

Plus

- Sweeping Machine P1

Summary of Contents for Plus P1 HD 560

Page 1: ...Operating Manual Plus Sweeping Machine P1 ...

Page 3: ... for the operational safety and reliability of your Plus sweeping machine as well as for maintaining its value Its contents familiarise with the use of the machine and its service and maintenance The manual also helps you to avoid dangers and damage We wish you optimum results with your Plus sweeping machine Tuchel Maschinenbau GmbH State 05 2002 We reserve the right to incorporate changes resulti...

Page 4: ...Preface ...

Page 5: ...ermitted II 3 2 9 Warning images on the machine according to ISO 11684 II 3 3 Plus Sweeping Machine III 1 3 1 Description of the product and accessories III 1 3 2 Storage III 2 3 3 Attachment III 4 3 3 1 Fork arm receptacle III 5 3 3 2 Receptacle on local government vehicle III 6 3 3 3 Quick change receptacle yard loader III 7 3 3 4 Rear attachment to 3 point linkage or front attachment III 8 3 3 ...

Page 6: ...nt for the quick change receptacle on the yard loader III 26 3 5 4 Detachment for 3 point linkages III 27 3 5 5 Detachment in the case of a coupling triangle III 28 Table of Contents 4 Service and maintenance VI 1 4 1 General VI 1 4 2 Replacing brush rings VI 2 4 2 1 Replacing brush rings external motor VI 2 4 2 2 Replacing brush rings internal motor VI 4 4 3 Replacing the plate broom VI 6 4 4 Rep...

Page 7: ...n open sweeping machine to sweep large sealed surfaces Various optional equipment permits the Plus sweeping machine to be adapted to different work environments This optional equipment includes e g the hydraulic emptying of the collection vessel the water spraying device to bind dust a side broom to sweep close to edges a hydraulic side adjustment to ease the work or reinforced castors etc 1 2 Pro...

Page 8: ...weeper the harmonised European standards DIN EN 292 1 2 DIN EN 982 and DIN pr EN 1553 were also applied This is documented in the EU declaration of conformity 1 2 6 Specifications for enquiries and orders When ordering spare parts or accessories please specify the type label serial number and the year of construction of the Plus sweeping machine The use of accessories or spare parts of other manuf...

Page 9: ...gn of the Plus sweeping machine with hydraulic operation hydraulic emptying of the collection vessel hydraulic side adjustment side broom two double acting control circuits 1 2 9 Energy consumption Type of drive hydraulic Oil quantity required 25 60 l min Oil pressure required 160 bar Type of oil hydraulic oil according to ISO VG 46 DIN 51524 e g Vitam GF 46 manufactured by Aral 1 2 10 Intended us...

Page 10: ... drum mm 560 Diameter of side broom mm 600 Total width in case of external engine mm 1520 1670 1820 1970 2120 2320 2570 2820 3220 Total width in case of internal engine mm 1395 1545 1695 1845 1995 2195 2445 2695 3095 Total height excluding water spraying device mm 790 with 3 point linkage 1300 Total height including water spraying device mm 1205 Volume of dirt collection vessel L 145 162 180 200 2...

Page 11: ...state 2 2 Qualification and training of personnel The Plus sweeping machine must only be used serviced and maintained by persons that are familiar with the machine and are informed about its dangers The area of responsibility competence and the supervision of the personnel must be directed in detail by the operator If the personnel does not have the necessary knowledge it must be trained and instr...

Page 12: ...ldren Ensure that there is sufficient visibility No passengers may be carried on the machine during operation and transport For the transport the hydraulic equipment for operating and lowering the Plus sweeping machine must be secured against accidental operation Never leave the driving seat during driving The driving speed must be adapted to suit the respective road and traffic conditions Avoid s...

Page 13: ... grease Directly after finishing work all safety and protection equipment must be reattached or made functional Before restarting the points listed in the sections on start up must be adhered to 2 7 Unauthorised conversion and spare parts manufacturing Conversion of or changes at the machine are only permitted after consultation with the manufacturer Original spare parts and accessories authorised...

Page 14: ... flinging away while engine is running keep a safe distance Close the collector vessel before lowering the sweeping machine The notice signs attached to the machine must be kept in a clearly legible state Replace notice signs that are no longer legible When ordering new notice signs specify the article number listed Part no 00 KC 00103 Part no 00 KC 00107 Part no 00 KC 00102 Part no 00 KC 00104 Pa...

Page 15: ...onnected to the lower edge of the dirt collection vessel across the entire length in order to lead the collection vessel s lower edge evenly and without damage along the ground The Plus sweeping machine is equipped with a direct attachment option that matches the carrier vehicle The respective attachment type is connected to the machine frame via a swivel construction The pendulum compensation ens...

Page 16: ...the open sweeping Plus sweeping machine move the supports downwards and secure them support wheels must point towards the back relieve the ground pressure of the sweeping drum 6 pull the handles of the raster lever 7 to the outside Take the sweeping drum s own weight into account Let them latch into the uppermost position 8 of the adjustment raster do this evenly on both sides 7 6 8 ...

Page 17: ...sec until no more residual water remains in the hoses Accident hazard Hydraulic hoses electric connection cable and the bowden control are a tripping hazard on the ground Put the hydraulic hoses and the electric connection cable across the sweeping machine Close the hydraulic connector with the dust cap Soiling leads to damage on the hydraulic system If necessary clean the sweeping machine thoroug...

Page 18: ...ng machine only if the hydraulic drive is switched off and the hydraulic connections are decoupled Secure the carrier vehicle against unintended start up and rolling away During the attachment follow the operating manual of the carrier vehicle s manufacturer Only one example is described and shown here for each case Verify the correct attachment and its safeguards The positioning of the electric c...

Page 19: ...rew 5 on both sides Shift the locking brackets 4 to the appropriate width Reinsert the screw through one of the holes 6 from the underside and tighten it In addition the fork arm receptacle must be secured with a chain 9 The chain must be pulled tightly through the loop 7 and the slide carriage 8 of the carrier vehicle and must be secured with the spring hook 10 The chain 9 must not touch the guid...

Page 20: ...re it with the screws and new locking nuts Insert the receptacle of the carrier vehicle into the receptacle of the sweeping machine and lock it as described in the operating manual of the carrier vehicle Verify the correct seating of the receptacle and its lock Remove the positioning bolt 3 by pulling the linchpin 5 insert it into the intended hole 4 and secure with linchpin 5 Connect the hydrauli...

Page 21: ... vehicle Verify the correct seating of the receptacle and its lock Pull out the spring plug 1 and bolt 2 Transport lock 4 tilts downwards Replug the bolts 2 and spring plugs 1 into the brackets 3 Pull the linchpins 5 plug the transport lock 4 onto the shaft 6 and lock again with the linchpins 5 Connect the hydraulic lines according to the instructions of the vehicle manufacturer Connect the electr...

Page 22: ...k with upper hook The upper hook must be adjusted so that the attachment receptacle is perpendicular to the ground See operating manual of the carrier vehicle Verify the correct seating of the attachment receptacle Pull out the spring plug 5 and locking bolt 6 pull up the support 7 and re secure through the bottom hole Connect the hydraulic lines according to the instructions of the vehicle manufa...

Page 23: ...nstall the pitch rod 10 or pitch control cylinder on the 3 point linkage using the bolt 9 and linchpin 8 Move the rope of the collector vessel emptying system by moving the spring hook The positioning of the electric connection and the hydraulic hoses must be checked as damage occurs easily if they get entangled or squashed The procedure for front attachment is the same as for the rear attachment ...

Page 24: ...ed rail 2 and re secure it with the screws and new locking nuts Insert front receptacle into the coupling triangle and lock it Verify the correct seating of the attachment receptacle Remove the linchpin 5 put the positioning bolt 3 through the hole 4 and secure it with the linchpin 5 Connect the hydraulic lines according to the instructions of the vehicle manufacturer Connect the electric connecti...

Page 25: ...sport trips may only be made with an empty dirt collection vessel If used as an open sweeping machine the machine must be put into a straight position Chapter 3 4 7 Secure the side broom in the top position using the bolt Shut the tap of the side broom as shown on the label on the machine Pull out the spring plug 1 Pull lever 2 to the outside and tilt the side broom 3 to the top Insert the lever 2...

Page 26: ...eeping machine against unintended use 3 4 1 2 Transport trips quick change receptacle for yard loaders The safety notices of Chapter 3 3 apply Transport lock 4 must be shifted Pull the linchpin 5 from the shafts 6 Secure the transport lock 4 between the brackets 3 using the bolts 2 and spring plugs 1 Reinsert the linchpins 5 through the shafts 6 Lift the sweeping machine Safeguard the operating el...

Page 27: ...g triangle The safety notices of Chapter 3 3 apply The positioning bolt 1 must be moved from hole 2 to hole 4 Pull the linchpin 3 move the bolt 1 and re secure Lift the sweeping machine Safeguard the operating elements for the sweeping machine against unintended use 3 1 2 4 ATTENTION ...

Page 28: ...rs adjustment of the sweeping profile see Chapter 3 4 9 The adjustment of the sweeping profile of the side broom is explained in Chapter 3 4 3 Hydraulic hoses and electric cabling must be positioned without danger of getting squashed see initial attachment in Chapter 3 3 Position of the sweeping machine when operated in front of the carrier vehicle Lower the sweeping machine until the two or three...

Page 29: ...icator 1 parallel Move the fork arms vertically until the green caps 2 are parallel i e at the same height Position of the sweeping machine when operated in front of the carrier vehicle with yard loader receptacle Level the yard loader receptacle horizontally height indicator 1 parallel Move the receptacle vertically until the green caps 2 are parallel i e at the same height ...

Page 30: ...between a 12 o clock and a 3 o clock position The following describes possible adjustments and readjustments Adjustment of the inclination Tilt the side broom upwards see Chapter 3 4 1 Remove splint 1 and pull the bolt 2 out Remove the U disks 3 at the front reinsert the bolt and push the disks back on again at the back and lock with splint 1 Tilt the side broom into working position Operating wid...

Page 31: ...ning the locking screws 1 Stopper adjustment Loosen the locknut on the screw 3 for the rubber buffering on the swivel sheet Turn the screw inwards or outwards Secure the adjustment by tightening the locknut 4 3 4 4 Rpm adjustment The rpm adjustment of the sweeping machine is carried out via the oil power that is supplied by carrier vehicle This depends on the type of the carrier vehicle and its eq...

Page 32: ...ptied no person must be located below the machine Before lowering the sweeping machine pull the bowden control vigourously for a second time in order to close the collector vessel 3 4 5 2 Hydraulic The dirt collection vessel is opened via the hydraulic cylinder Switch off the hydraulic circuit for the hydraulic motors using the control lever in the carrier vehicle Lift the sweeping machine Shift t...

Page 33: ... and modifications on the Plus sweeping machine only if the hydraulic drive is switched off and the hydraulic connections are decoupled Secure the carrier vehicle against unintended start up and rolling away Only remove the dirt collection vessel if it is empty Only remove the dirt collection vessel while the Plus sweeping machine is attached to the vehicle Tilt the side broom upwards and secure i...

Page 34: ...bolt 3 through the emptying mechanism and secure with the spring plug 2 Remove the spring plug bolts 4 on both bearer arms 5 Lift the dirt collection vessel out of the bearer arms Install the spring plug bolts 4 on the bearer arms 5 Put down the dirt collection vessel on a level dry and clean area Accident hazard The bowden control is a tripping hazard on the ground Put the bowden control into the...

Page 35: ...ards re plug the bolt 2 at upper bracket 3 and secure it with the spring plug 1 Remove the spring plug bolts 4 on both bearer arms 5 Lift the dirt collection vessel out of the bearer arms Install the spring plug bolts 4 on the bearer arms 5 Put down the dirt collection vessel on a level dry and clean area Clean the dirt collection vessel thoroughly if necessary Dirt attracts humidity and leads to ...

Page 36: ...priate hole 2 Insert and secure the linchpin 1 3 4 7 2 Hydraulic operation The tilting of the Plus sweeping machine is carried out by a hydraulic cylinder 1 The second hydraulic circuit of the carrier vehicle is used to operate the pitch control cylinder Lift the sweeping machine slightly Operate the appropriate control lever of the hydraulic system in the carrier vehicle The Plus sweeping machine...

Page 37: ...the suspension of the sweeping drum must be readjusted evenly via the shaft lifting lever system 1 Carry out maintenance repair work and modifications on the Plus sweeping machine only if the hydraulic drive is switched off and the hydraulic connections are decoupled Secure the carrier vehicle against unintended start up and rolling away Take the sweeping drum s own weight into account Lift the sw...

Page 38: ... dry and clean place and secure it against rolling away Accident hazard Ensure a secure standing of the sweeping machine for the open sweeping Plus sweeping machine shift the two supports downwards and secure them 3 5 1 Detachment in the case of a fork arm receptacle The safety regulations of Chapter 3 5 apply Disconnect hydraulic hoses and electrical leads at the vehicle and put them onto the swe...

Page 39: ...rol onto the ground as they represent a tripping hazard Put the hydraulic hoses and the electric connection cable across the sweeping machine Seal hydraulic connector barrels with dust caps Soiling leads to damage on the hydraulic system Lower the Plus sweeping machine until all castor wheels touch the ground The positioning bolt 1 must be moved from hole 2 to hole 4 Pull the linchpin 3 move the b...

Page 40: ...ent a tripping hazard Put the hydraulic hoses and the electric connection cable across the sweeping machine Seal hydraulic connector barrels with dust caps Soiling leads to damage on the hydraulic system Lower the Plus sweeping machine until all castor wheels touch the ground Transport lock 4 must be shifted Pull the linchpin 5 from the shafts 6 Secure the transport lock 4 between the brackets 3 u...

Page 41: ...ut the hydraulic hoses and the electric connection cable across the sweeping machine Seal hydraulic connector barrels with dust caps Soiling leads to damage on the hydraulic system Lower the Plus sweeping machine until all castor wheels touch the ground Pull out bolt 2 and spring plug 1 of the support 3 Place the support on the ground and secure it with the bolt 2 and spring plug 1 Remove the 3 po...

Page 42: ...control onto the ground as they represent a tripping hazard Put the hydraulic hoses and the electric connection cable across the sweeping machine Seal hydraulic connector barrels with dust caps Soiling leads to damage on the hydraulic system Lower the Plus sweeping machine until all castor wheels touch the ground The positioning bolt 1 must be moved from hole 2 to hole 4 Pull the linchpin 3 move t...

Page 43: ...ded as approximate values by various screw manufacturers We cannot accept liability for their application Regularly check the hydraulic hoses Hydraulic hoses must be replaced no later then after 6 years of usage including storage time of at most 2 years Replace hydraulic hoses that are damaged or aged The replacement hoses must meet the technical requirements of the manufacturer see list of spare ...

Page 44: ...ng machine is attached to the vehicle To replace the brush rings the dirt collection vessel must be detached See Chapter 3 4 6 for detaching the dirt collection vessel mechanical emptying system 3 4 6 1 hydraulic emptying system 3 4 6 2 lift sweeping machine out Pull raster lever system 1 on both sides to the outside and latch into the bottom position B 2 4 5 6 7 8 9 10 12 13 16 3 11 14 15 17 18 1...

Page 45: ...t the frame of the sweeping machine to the point where the drum shaft 10 with the brush rings 16 lies in the open Caution hydraulic hoses Turn the drum shaft with the brush rings by 180 around the hydraulic motor and away from the carrier vehicle Place the frame of the sweeping machine onto the support wheels Unscrew the countersink screws 14 and remove the holding plate 15 Pull off worn out brush...

Page 46: ...hed to the vehicle To replace the brush rings the dirt collection vessel must be detached See Chapter 3 4 6 for detaching the dirt collection vessel mechanical emptying system 3 4 6 1 hydraulic emptying system 3 4 6 2 Lift sweeping machine out Pull raster lever system 1 on both sides to the outside and latch into the bottom position B 14 15 17 20 21 3 2 6 7 8 9 12 13 16 18 10 5 4 19 22 11 1 B A AT...

Page 47: ...he open Caution hydraulic hoses Pull motor bearer 21 with the hydraulic motor 22 out of the drum shaft 10 Pull drum shaft away from the carrier vehicle Place the frame of the sweeping machine onto the support wheels Unscrew the countersink screws 15 and unmount the holding plate 14 Pull off worn out brush rings 16 Slide the new brush rings onto the drum shaft such that a honeycomb like structure a...

Page 48: ...safety regulations of Chapter 4 1 apply Replace the Vulkollan rail only if the sweeping machine is lifted or attached to the vehicle When replacing the Vulkollan rail the dirt collection vessel must be empty and open Do not step or work below the suspended machine Secure sweeping machine and carrier vehicle against unintended start up lowering and rolling away Loosen the attachment screws 2 with t...

Page 49: ...ary Screw off the lid of the water tank Pull the suction hose 2 out of the water tank The water filter 1 is located on the suction hose 2 of the water pump Screw off the cover of the housing 3 Clean the filter sieve 4 with water Screw the housing cover 3 with the filter sieve 4 onto the housing 5 Put the suction hose 2 into the water tank Screw on the lid of the water tank 1 2 3 4 5 N O T E ...

Page 50: ...Service and maintenance VI 8 4 6 Lubrication plan Grease the bearings weekly Use grease according to DIN 51502 e g Gresalit 2 by Westfalen Grease weekly N O T E ...

Page 51: ... in the cabinet defective water filter clogged nozzles clogged top up water replace fuse clean water filter clean nozzles 4 Side broom does not operate intake hose closed hydraulic connections not correct one way restrictor hydraulic motor defective turn the 2 way tap check connectors adjust or close one way restrictor ask a qualified workshop 5 Sweeping result unsatisfactory broom adjustment broo...

Page 52: ...Service and maintenance VI 10 4 8 Hydraulic circuit diagrams ...

Page 53: ...Service and maintenance VI 11 ...

Page 54: ...____________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________...

Page 55: ..._________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ _________________________________________________________________ ____________________...

Page 56: ...H o l s t e r f e l d 1 5 D 48499 Salzbergen Telephone 49 5971 9675 0 Telefax 49 5971 9675 30 http www tuchel com E mail info tuchel com ...

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