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*** READ AND SAVE THESE INSTRUCTIONS ***

TRION AIR BOSS

DUST ELIMINATOR

OWNER’S MANUAL

101 McNeill Road

•

Sanford, NC 27330

(919) 775-2201

•

Fax: (919) 774-8771

•

(800) 884-0002

www.trioninc.com

MANUAL PART NO. 149739-001

•

December 2002

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Summary of Contents for AIR BOSS

Page 1: ...AND SAVE THESE INSTRUCTIONS TRION AIR BOSS DUST ELIMINATOR OWNER S MANUAL 101 McNeill Road Sanford NC 27330 919 775 2201 Fax 919 774 8771 800 884 0002 www trioninc com MANUAL PART NO 149739 001 December 2002 ...

Page 2: ...rical wiring and other hidden utilities C If this unit is to be installed over a tub or shower it must be marked as appropriate for the application D Use this unit in the manner intended by the manufacturer If you have any questions contact the manufacturer Trion Inc 101 McNeill Road Sanford North Carolina 27330 U S A Tel 919 775 2201 800 884 0002 Fax 919 777 6399 Email sales trioninc com Web site...

Page 3: ...ICE REMOVAL AND REPLACEMENT OF THE HEPA FILTER 5 IV SERVICE REMOVAL AND INSTALLATION OF THE MOTOR 6 V ON OFF SWITCH SPEED AIRFLOW ADJUSTMENTS 8 VI TROUBLE SHOOTING 9 VII ELIMINATOR WIRING DIAGRAMS 10 VIII ELIMINATOR REPLACEMENT PARTS LIST 11 IX WARRANTY 12 X TESTING 13 ELIMINATOR OWNER S MANUAL Page 1 ...

Page 4: ... bar gasketing that are used when hanging the unit from an overhead structure Step 1A Store units on 4 side until ready to install to prevent damage to the motor vibration grommets Step 1B Carefully remove the unit from the shipping carton and inspect for any damage that may have occurred during transportation see Figure 1 Figure 1 ELIMINATOR OWNER S MANUAL Page 2 ...

Page 5: ...it and secure it into place using S hooks and chain to suspend it from an overhead structure supplied by others Step 4 Plug the unit into the appropriate voltage 115V 277V A C grounded receptacle if purchased with optional power cord or hard wire according to the wiring diagram section VIII page 10 Step 5 Turn on the filter unit and let it run for a few hours before using in a clean environment EL...

Page 6: ...e to six months Step 1 To gain access to the prefilter remove the ceiling panel next to the unit if applicable Step 2 Remove the four screws and lift the prefilter off the prefilter frame see Figure 2 Step 3 Clean the prefilter by hand washing in water with a mild detergent of by using a vacuum cleaner Allow prefilter to dry completely before replacing Step 4 Reassemble by reversing the above step...

Page 7: ...crews holding the HEPA filter to the lid assembly Step 4 Lift the lid assembly off the HEPA filter and discard the HEPA filter see Figure 4 as per requirements of the applicable regulations Note Before replacing with a new HEPA filter carefully inspect the new filter for any visible damage Step 5 Also inspect the gasketing in the tee bar to insure a tight seal Replace as necessary Step 6 Replace w...

Page 8: ...e ceiling panel next to the unit if applicable Step 2 Remove the four screws and lift the prefilter off the prefilter frame Step 3 Remove the J Box cover retaining screws and electric box cover and lift both covers off See Figure 3 Step 4 Make note of all wire locations for reinstallation later Step 5 Disconnect the two brown wires from the capacitor Step 6 Disconnect the motor wiring from the On ...

Page 9: ...ly see Figure 6 Step 8 Using a 5 32 0 42 cm Allen wrench remove the blower wheel from the motor shaft Remove six 10 hex head bolts to remove the motor from the venturi ring Step 9 Replace with the new motor and reassemble by reversing the above steps Set the spacing between the venturi ring and the blower wheel at 0 06 0 15 cm clearance ...

Page 10: ...ecommended performance range The speed control knob is located on side of the prefilter bracket D Electrical power to the fan may be disconnected by moving the toggle switch to the top or OFF position E Airflow speed is adjusted by rotating the knob F Clockwise lowers the speed G Counter Clockwise increases the speed H Fully rotating the speed control knob to the left or counter clockwise will tur...

Page 11: ...Step 4 Replace HEPA filter if the air velocity remains low High Air Velocity Step 1 Adjust variable speed control for lower blower output Non Laminar Flow and or Excessive Contamination Step 1 Insure that no large obstructions are upstream of airflow pattern Step 2 Determine that no other air moving devices are operating in or around clean room which disrupt room s airflow pattern Step 3 Check air...

Page 12: ...ELIMINATOR OWNER S MANUAL Page 9 VII ELIMINATOR Wiring Diagrams Figure 5 ...

Page 13: ...F Switch 1 63518 63518 Speed Control 1 63011 63016 HEPA filter 2 x 4 1 69406 69406 Optional Accessories Power Cord 10 25 40 cm or 12 30 48 cm diameter A C intake collar ULPA filter Replacement parts are available through your authorized Trion representative If you cannot locate a representative in your area contact Customer Service at TRION Inc 101 McNeill Road Sanford North Carolina 27330 U S A T...

Page 14: ...ELIMINATOR OWNER S MANUAL Page 11 2X4 ELIMINATOR WITH 1 8 HP MOTOR 0 00 0 10 0 20 0 30 0 40 30 40 50 60 70 80 90 AIR FLOW FPM STATIC PRESSURE IN W G 700 RPM 800 RPM 600 RPM 500 RPM 400 RPM ...

Page 15: ...repair facility The buyer s sole remedy under this limited warranty is the repair or replacement of any defective part of the equipment TRION DISCLAIMS ANY IMPLIED WARRANTIES INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE In no event shall TRION be liable for punitive incidental or consequential damages arising out of this sale including but not limited to damage to p...

Page 16: ...in performance evaluation and maintenance of clean air equipment Some of the testing procedures performed on the ELIMINATOR include aerosol challenge of HEPA filters to assure specified performance along with air velocity measurement and adjustment tests For more information on testing procedures contact Trion Inc 101 McNeill Road Sanford North Carolina 27330 U S A Tel 919 775 2201 800 884 0002 Fa...

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