Trane Thermo King V-220 10 Installation Manual Download

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Revision A

May 2018

K 5

1--1

8--IIM

M--E

Vehicle Powered Truck Edition
V-220/V-320 Series

Single Temperature Systems

Installation Manual

Summary of Contents for Thermo King V-220 10

Page 1: ...Revision A May 2018 T TK K 5 56 63 32 21 1 1 18 8 I IM M E EN N Vehicle Powered Truck Edition V 220 V 320 Series Single Temperature Systems Installation Manual...

Page 2: ...r r a al lt te er re ed d a as s i in n t th he e m ma an nu uf fa ac ct tu ur re er r s s j ju ud dg gm me en nt t t to o a af ff fe ec ct t i it ts s i in nt te eg gr ri it ty y M Ma an nu uf fa ac...

Page 3: ...C Co on nn ne ec ct ti io on ns s V V 3 32 20 0 2 20 0 2 22 2 H Ho os se e C Co on nn ne ec ct ti io on ns s V V 3 32 20 0 M MA AX X 2 20 0 2 23 3 H Ho os se e C Co on nn ne ec ct ti io on ns s V V 3...

Page 4: ...P Pr ro oc ce ed du ur re es s M MA AX X 3 30 0 3 39 9 C Co om mp pr re es ss so or r P Pr re es ss su ur re e R Re eg gu ul la at to or r C CP PR R A Ad dj ju us st tm me en nt t P Pr ro oc ce ed du...

Page 5: ...ermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 C CA AU UT TI IO ON N R Ri is sk k o of f I In nj ju ur ry y T Th he er rm mo o K Ki in ng g c co on nd de en ns se...

Page 6: ...fold sets should include appropriate shutoff valves or disconnects near the end of each service line R Re ec co ov ve er ry y E Eq qu ui ip pm me en nt t Recovery equipment must be used Proper recover...

Page 7: ...FOLLOWED I Im mp po or rt ta an nt t Failure to add the correct amount and type of oil will damage the compressor Refer to Compressor Oil Requirements p I Im mp po or rt ta an nt t It is critical that...

Page 8: ...ver and Fan Housing Removal All Models To access the unit mounting holes 1 Remove plastic condenser cover 2 Remove the fan housing assembly Remove the fan connector 3 Remove Power Off Device Connector...

Page 9: ...TK 56321 18 IM EN 9 P Pr re ep pa ar ri in ng g C Co on nd de en ns se er r f fo or r I In ns st ta al ll la at ti io on n...

Page 10: ...ousing over and use a hand saw to trim the area shown for refrigeration hose clearance N No ot te e The fan housing assembly will be reinstalled later 1 Access for Hoses and Harnesses P Pr re ep pa ar...

Page 11: ...or rooftop installations that may require the harness be re routed from exiting the bottom of the condenser first remove the wires with ring terminals from the three 3 ground studs to avoid damaging t...

Page 12: ...llustration below 1 Disconnect the 3 pin plug 2 Disconnect the 2 pin plug 3 Remove two screws and one nut securing the tray 4 Lift tray up off the mounting stud and swing out of the way N No ot te e A...

Page 13: ...TK 56321 18 IM EN 13 P Pr re ep pa ar ri in ng g C Co on nd de en ns se er r f fo or r I In ns st ta al ll la at ti io on n...

Page 14: ...manual W WA AR RN NI IN NG G E Eq qu ui ip pm me en nt t D Da am ma ag ge e S Se ea al l a al ll l t th he e h ho ol le es s i in ns si id de e t th he e e el le ec ct tr ri ic c b bo ox x w wh hi ic...

Page 15: ...Unit Installation Standards and Procedures in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PROCEDURES MUST BE FOLLOWED N No ot te e Evaporator mount...

Page 16: ...nnections V 220 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Page 17: ...ections V 220 MAX 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Page 18: ...nnections V 220 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Page 19: ...ections V 220 MAX 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Page 20: ...nnections V 320 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Page 21: ...ections V 320 MAX 10 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Page 22: ...nnections V 320 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE...

Page 23: ...ections V 320 MAX 20 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Page 24: ...ections V 320 MAX 30 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Page 25: ...ections V 320 MAX 50 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THE...

Page 26: ...ulator Assembly V 320 MAX 30 MAX 50 I Im mp po or rt ta an nt t See Section 6 Refrigerant Hose and Fittings Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Gui...

Page 27: ...g Connections V 220 V 320 10 MAX 10 I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE P...

Page 28: ...s Model 20 MAX 20Wiring Connections Model 20 50 I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 5...

Page 29: ...ng Connections V 320 MAX 30 MAX 50 I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PR...

Page 30: ...In Cab Controller Installation I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PROCED...

Page 31: ...50 Only I Im mp po or rt ta an nt t See Section 7 Electrical Standards in the Thermo King Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 THESE PROCEDURES MUST BE FOLLOWED...

Page 32: ...gure 3 Typical receptacle installation with correct drip loop shown S St ta an nd db by y R Re ec ce ep pt ta ac cl le e B Bo ox x I In ns st ta al ll la at ti io on n M Mo od de el ls s 2 20 0 a an n...

Page 33: ...wrap to hold the wires 3 DO NOT cut the wires to fit 4 DO NOT cover the Heaters 5 DO NOT fit more than 4 wires into the tube ES 100N ES150 1 Cut the drain hose to the required length 2 Connect the ho...

Page 34: ...ES 150 Rear and Bottom views Legend 1 Option 1 Hose 2 Heaters 3 Option 2 Hose 4 Connector 5 Aluminium Foil Tape 6 Drain Tube 7 Nut E Ev va ap po or ra at to or r D Dr ra ai in n H Ho os se e I In ns...

Page 35: ...TK 56321 18 IM EN 35 ES 220 ES 320 ES 200 ES 300 E Ev va ap po or ra at to or r D Dr ra ai in n H Ho os se e I In ns st ta al ll la at ti io on n...

Page 36: ...THE INSTALLATION YOU MUST PERFORM THE FOLLOWING PROCEDURES IN ACCORDANCE WITH THE THERMO KING INSTALLATION STANDARDS AND PROCEDURES GUIDE TK 56430 SYSTEM EVACUATION PROCEDURES SYSTEM LEAK CHECK PROCE...

Page 37: ...d with a SPR valve located in the evaporator See illustration below The valve is used to limit the load on the compressor This also affects the current draw of the electric motor 1 Install gauge manif...

Page 38: ...e correct setting 13 Remove gauge manifold set the additional compound gauge and the jumper wire when finished with the procedure 1 SPR Valve 2 Service Port E 200 3 Service Port Evaporator S Su uc ct...

Page 39: ...e upper suction tube in the evaporator to monitor suction pressure going to the CPR valve See illustration below 2 Attach an additional compound gauge to the accumulator suction service port to monito...

Page 40: ...suction service port located on copper suction tube in evaporator to monitor suction pressure going to the CPR valve See illustration below 3 Connect clamp on amp meter to T1 motor wire on a 115V 230V...

Page 41: ...oil during installation or repair Table 2 Oil Capacity for Units Utilizing Reciprocating Compressors Oil Supplied in Unit Oil Added at Installation Model Compressor Type System Oil oz Standby Compres...

Page 42: ...B 100 10 oz 0 29 liter N A B 100 20 50 MAX 10 oz 0 29 liter N A 2 oz 2 oz 10 2 oz 0 30 liter POE Solest 35 Note If utilizing a discharge muffler add an additional 3 oz of oil during installation or r...

Page 43: ...Vehicle Powered Truck Installation Standards and Procedures Guide TK 56430 for information on proper system charging procedures Model Recommended Refrigerant Charge lb V 220 10 2 8 V 220 10 MAX 2 5 V...

Page 44: ...44 TK 56321 18 IM EN Condenser and Evaporator Dimensions...

Page 45: ...TK 56321 18 IM EN 45 C Co on nd de en ns se er r a an nd d E Ev va ap po or ra at to or r D Di im me en ns si io on ns s...

Page 46: ...46 TK 56321 18 IM EN C Co on nd de en ns se er r a an nd d E Ev va ap po or ra at to or r D Di im me en ns si io on ns s...

Page 47: ...TK 56321 18 IM EN 47 C Co on nd de en ns se er r a an nd d E Ev va ap po or ra at to or r D Di im me en ns si io on ns s...

Page 48: ...ers truck bodies buses air shipboard containers and railway cars since 1938 For more information visit www thermoking com or www tranetechnologies com Thermo King has a policy of continuous product an...

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