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TrailMaster 

Blazer4 150X

 

Set up instruction 

 

Version: 1.0 

2018/04/02 

 

 

This set up instruction is prepared for mechanic or experienced customer only! This instruction will introduce the 
set up of Blazer4 150X step by step to ensure a correct assembly, however all information in this instruction is for 
reference only! Before assembly, please make sure you have proper tools and knowledge to do it! 

Summary of Contents for Blazer4 150X 2018

Page 1: ...repared for mechanic or experienced customer only This instruction will introduce the set up of Blazer4 150X step by step to ensure a correct assembly however all information in this instruction is fo...

Page 2: ...Blazer4 150X Set up instruction 1 1 Check the components after opening the box pic 1 Pic 1...

Page 3: ...frame use 37 44NM torque to fix the shocks attached the frame Note 1NM 0 74 lb ft Pic 2 2 2 Assemble the front lower suspension arm pic 3 lift the frame over the ground take down the bolts and washer...

Page 4: ...Blazer4 150X Set up instruction 3 Pic 3 2 3 Assemble the front fender pic 4 and pic 5 assemble the front fender brackets and front fenders Pic 4...

Page 5: ...Blazer4 150X Set up instruction 4 Pic 5 2 4 Assemble the rear fender pic 6 and pic 7 assemble the rear fender brackets and rear fenders Pic 6...

Page 6: ...crew the castle nut M16x1 5 tightly with 98 103NM put on the cotter pin 3X40 lift the frame to install the wheel please pay attention to the right direction of wheel installation as shown in the pic 8...

Page 7: ...r cargo rack pic 10 Hold the rear cargo rack aiming installation positions on the cargo rack and the frame to avoid bumping between frame and cargo rack please lay on some air bubble on the frame for...

Page 8: ...nstruction 7 Pic 10 2 7 Assemble the fuel tank pic 11 and connect the tail light wiring install the tank on the mount position of rear cargo rack with M8x25 bolts using 22 29 NM torque Connect the tai...

Page 9: ...nect the fuel tubes connect the fuel tube and vacuum tube as shown in pic 12 Vacuum tube t cock fuel tube connect fuel tube vacuum tube Pic 12 2 9 Assemble the seats back pic 13 Insert the seat back i...

Page 10: ...Set up instruction 9 2 10 Assemble the roll cage bars pic 14 and Pic15 put two sides of long bar cages onto the connection rods on frame and rear cargo rack fixing with bolt M8x55 R washer and M8 nut...

Page 11: ...er4 150X Set up instruction 10 2 11 Install the seatbelts pic 16 Install the seatbelts onto the seat belt mounting brackets Pic 16 2 12 Assemble the steering wheel adapter and steering wheel pic 17 Pi...

Page 12: ...onnect turn lights wirings pic 18 plug in the wires of rear left right turn light according to cable colors After all wires are connected bundle the cables Pic 18 2 14 Assemble canopy top pic 19 Put o...

Page 13: ...ugh the protection cover slot fasten the battery with battery strap Note because the battery liquid and wiring of battery poles are dangerous only experienced adult can carry out this carefully with p...

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