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TC30 
BLACK DIAMOND 
BURNER KIT 
INSTRUCTIONS

PART#

TC30.NG03D
For TC30 Series D
Fireplaces

270315-16                                                                            TC30_NG03D                                                                              5056.42903D

These instructions are supplementary to the Installation 
and Operating Instructions supplied with the fireplace 
and should be kept together. Refer to the  Installation 
and Operating Instructions for proper gas supply, safety 
requirements and operating instructions.

INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

Summary of Contents for TC30.NG03D

Page 1: ...s are supplementary to the Installation and Operating Instructions supplied with the fireplace and should be kept together Refer to the Installation and Operating Instructions for proper gas supply safety requirements and operating instructions INSTALLER Leave this manual with the appliance CONSUMER Retain this manual for future reference ...

Page 2: ...pply tube B BURNER TUBE C BURNER SHIELD D MEDIA SPACER Center E MEDIA SPACER Front F MEDIA SPACER Rear G HARDWARE PACKAGE H 5 lbs GLASS MEDIA I BURNER TRAY J PILOT SHIELD including pilot and pilot supply tube NOTE MUST BE USED WITH PORCELAIN PANEL SET PART TC30 PNLPBKB A B C D E F G H I J ...

Page 3: ...e rear of the firebox with the three screws previously removed Fig 1 2 Attach the manifold supply tube and the pilot supply tube to the bulk head fittings and tighten Fig 2 Ensure that there are no leaks NOTE IfunitistobeconvertedtoPropane see Propane conversion instructions on page 7 before proceeding NOTE Plug the 4 vacant holes in the bottom of the firebox with 1 2 screws as they are not requir...

Page 4: ...E MODULE IGNITION WIRE RED FLAME SENSOR WIRE WHITE TC30_NGO3D_270315 16 4 5056 42903D Fig 3 Fig 4 4 Secure the electrical bulkhead plate Fig 3 and gasket to the firebox 2 screws Attach the ignition and sensor wires to the module Fig 4 ...

Page 5: ...56 42903D 4 Install burner shield by tipping the shield into the firebox Route pilot up through the opening in the burner shield Fig 5 5 Attachtheburnertraytotheburnershield using two screws at the back of the tray Fig 6 Fig 5 Fig 6 ...

Page 6: ...TC30_NGO3D_270315 16 6 5056 42903D Fig 7 6 Attach pilot shield to burner tray with two screws Fig 7 7 Front and rear media spacers are now installed Fig 8 9 Fig 8 ...

Page 7: ...0315 16 5056 42903D 8 Installburnerbytiltingburnerinletthrough tray Ensure that the orifice has entered the inlet tube Fig 10 Set the air shutter to fully open for Propane or fully closed for Natural gas Fig 9 Fig 10 ...

Page 8: ...TC30_NGO3D_270315 16 8 5056 42903D 9 Installthecentermediaspacerandsecure to the tray with two 1 1 2 screws Fig 11 12 Three holes must line up to set each screw Fig 11 Fig 12 ...

Page 9: ...30_NGO3D_270315 16 5056 42903D 10 Apply just enough glass media to cover the burner assembly Fig 13 14 NOTE Too much glass media over the burner will cause sooting with the use of propane gas Fig 13 Fig 14 ...

Page 10: ... s instructions supplied with the kit If the unit is to be used on propane convert as follows using the components supplied with this fireplace CAUTION The gas supply and electrical power shall be shut off before proceeding with the conversion Note Factory supplied components must be used to ensure correct input After conversion confirm proper manifold pressure 1 Ensure the burner pilot and gas su...

Page 11: ... 5056 42903D Fig 17 Fig 18 6 Slide the pilot adjustment band over and ensure that the hole in the orifice band is showing Fig 17indicatesNGposition Fig 18 indicates LP position 7 Remove access panel 10 screws and set aside Fig 23 ...

Page 12: ...off the protective backing and apply the conversion label directly over the gas specifications on the rating label 9 Attach the access panel to the side of the firebox with the previously removed screws Fig 19 Note Gasket must be installed with access panel For complete valve installation instructions refer to the instruction book included in the SIT conversion kit ...

Page 13: ...will be required to ensure a gas tight connection Note To test the gas pressure turn off the gas supply before removing the plug from the supply pressure test port or manifold pressure test port Verify gas pressures with the fireplace lit and on the highest setting Correct gas pressure requirement Supply Pressure Natural Gas Propane Min Pressure 5 0 WC 12 5 WC For purpose of input adjustment Max P...

Page 14: ... the factory for natural gas fuel Some adjustment may be necessary to obtain desired flame and to eliminate carbon deposits Evaluate flame appearance after the fireplace has reached operating temperature See Fig 22 for proper flame pattern Open primary air shutter if the glass media glass and firebox have carbon accumulation and or the flames are long dark and stringy The shutter may also be opene...

Page 15: ...AR 1b MEDIA SPACER CENTER 1c MEDIA SPACER FRONT 1d BURNER TRAY 1e BURNER SHIELD 1f PILOT SHIELD 1g MANIFOLD ASSEMBLY 1h MANIFOLD BRACKET 1i SHIELD LEG 2 BURNER TUBE 3 PILOT ASSEMBLY CONVERTIBLE 4 PILOT SUPPLY TUBE 5 ORIFICE 6 MANIFOLD SUPPLY TUBE 7 GLASS MEDIA 8 PROPANE CONVERSION KIT Not shown 2 BURNER TUBE 3 PILOT ASSEMBLY CONVERTIBLE 4 PILOT SUPPLY TUBE 5 ORIFICE NG 32 6 MANIFOLD SUPPLY TUBE 7 ...

Page 16: ...ion adaptation or translation without prior written permission is prohibited except as allowed under the copyright laws For technical support please contact your retailer Web site www townandcountryfireplaces net 2975 Allenby Rd Duncan BC V9L 6V8 Printed in Canada ...

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