Toro 38083 Operator'S Manual Download

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Operator’s Manual

FORM NO. 3319–427

824 XL Power Throw

Snowthrower

Model No. 38083 – 8900001 & Up

Summary of Contents for 38083

Page 1: ...Operator s Manual FORM NO 3319 427 824 XL Power Throw Snowthrower Model No 38083 8900001 Up ...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING ...

Page 3: ...ts Reserved Printed in USA i Figures m 2665 1 Model and serial number decal 653 1 Handle 2 Capscrews and curved washers 3 Axle pin m 2669 1 Traction rod 2 Lower traction rod m 2665 1 Chute control rod 2 Traction rod 3 Engine 1 2 3 4 ...

Page 4: ...le hole and wheel hub m 2631 1 Small wire connector and Phillips head screw 2 Flange head capscrew and large wire connector m 2672 1 Speed selector arm 2 Speed selector rod 3 Flat washer and cotter pin m 2670 1 Speed selector rod 2 Trunnion 5 6 7 8 ...

Page 5: ...ion control lever 2 Handgrip 3 Approximately 5 inches 4 Three to four inches 4 m 2676 1 5 3 2 1 Hex flange nut 2 Flange lock nut 3 Upper control rod 4 Lower control rod 5 Lower link 1 2 m 2628 3 4 1 Auger impeller control lever 2 Handgrip 3 Approximately four inches 4 Two inches 9 10 11 12 ...

Page 6: ...e de goulotte en plastique 3 Plaque de retenue de goulotte 4 Anneau de la goulotte 2 m 2665 1 3 1 Chute control rod 2 Chute control rod bracket 3 Screw 2 7 1 m 2666 5 8 6 4 3 2 1 Worm gear bracket 2 Carriage screw 3 Flat washer 4 Lock nut 5 Worm gear 6 Chute gear rod 7 Mounting flange 8 Slotted hole 1 171 2 1 Scraper 2 Pipe plug 13 14 15 16 ...

Page 7: ... Flat washer 2 4 Lock nut 5 Sideplate 2 1 m 2673 1 Dipstick 2 Fuel tank cap m 2689 1 4 1 2 6 13 mm 1 2 3 m 2668 4 5 1 Auger impeller control lever 2 Traction control lever 3 Speed selector 4 Ignition switch 5 Discharge chute control 17 18 19 20 ...

Page 8: ...el shut off valve 2 Hose clamp 3 Fuel line 934 1 1 Recoil starter 2 1 176 1 Chute deflector handle 2 Discharge chute 1 2 m 2675 3 4 5 1 Carburetor heater box 2 Phillips screw 2 3 Hex head screw and lock washer 4 Hex head screw 5 Spark plug wire 21 22 23 24 25 ...

Page 9: ...vii m 2680 1 1 Large screw head 1 171 2 3 1 Scraper 2 Carriage screw 3 Auger blades m 2682 1 Screw 8 2 Back cover 3 Bottom cover m 2679 1 Axle gear 26 27 28 29 ...

Page 10: ...viii m 3331 m 2631 1 Drain plug m 2671 2 1 1 Upper belt cover 2 Screw 3 m 2678 1 2 3 1 Rear screw 2 Front screw 3 Idler pulley spring 30 31 32 33 ...

Page 11: ...ley 6 Center engine pulley 7 Belt guide 8 Traction belt 9 Traction pulley 10 Traction idler pulley 11 Screw washer lock washer m 2677 1 2 3 1 Indexing rib in indexing notch 2 Engine pulley sheave 3 Center engine pulley m 2681 1 2 3 4 View from left side of unit 1 Brake pad 2 Angled cut off 3 Auger impeller drive belt 4 Traction drive belt m 2678 1 1 Tabs in holes 34 35 36 37 ...

Page 12: ...x 0 030 0 76 mm 110 38 ...

Page 13: ...ark Plug 20 Storage 21 Warranty 24 Introduction Thank you for purchasing a Toro product All of us at Toro want you to be completely satisfied with your new product so feel free to contact your local Authorized Service Dealer for help with service genuine Toro parts or other information you may require Whenever you contact your Authorized Service Dealer or the factory always know the model and seri...

Page 14: ...hrower Become familiar with all controls and know how to stop the engine quickly 2 Keep everyone especially children and pets away from snowthrower and area of operation Never allow children to operate the snowthrower Adults should operate the snowthrower only after reading this manual 3 Thoroughly inspect area thoroughly where snowthrower will be used Remove doormats sleds boards sticks wire and ...

Page 15: ...tdoors before clearing snow 16 Operate the snowthrower only when there is good visibility or light Always maintain secure footing and balance and keep a firm grip on the handles especially when operating in reverse Walk never run 17 Be attentive when using the snowthrower and stay alert for holes in the terrain and other hidden hazards Be careful when clearing snow from a gravel drive because ston...

Page 16: ...y check maximum engine speed 3450 rpm with a tachometer 31 Run the machine a few minutes after throwing snow to prevent freeze up of the collector impeller 32 Allow engine to cool before storing in an enclosure such as a garage or storage shed NEVER STORE SNOWTHROWER IN HOUSE LIVING AREA OR BASEMENT BECAUSE GASOLINE AND FUMES ARE HIGHLY FLAMMABLE EXPLOSIVE AND DANGEROUS IF INHALED Do not store sno...

Page 17: ...er Become familiar with all controls and know how to stop the engine quickly BEFORE OPERATING OPERATOR S POSITION CAUTION IMPROPER USE MAY RESULT IN LOSS OF FINGERS HANDS OR FEET HIGH SPEED IMPELLER WITHIN 2 INCHES OF LOW SPEED AUGER HAS MOVING PINCH POINT CLOSE TO OPENING OPENING ...

Page 18: ...ny area of potential danger Replace any decal that is damaged or lost ON CONTROL PANEL Part No 93 8033 ALONGSIDE THROTTLE Part No 63 3190 ON CONTROL PANEL Part No 93 8034 ON AUGER HOUSING Part No 53 76 70 ON DISCHARGE CHUTE Part No 94 8079 ON ENGINE Part No 66 6840 ON ENGINE Part No 63Ć2410 NEXT TO PRIMER Part No 94 2572 ...

Page 19: ...acket 1 Carriage Screw 1 Install Chute Control Rod Flat Washer 1 Lock Nut 1 Flange Head Capscrew 1 Connect Wires Skid 2 I ll Skid Flange Head Screw 5 16 18 x 3 4 lg 2 Install Skids Flat Washer 2 Install Skids Lock Nut 2 Key 1 Use in Ignition Switch Registration Card 1 Used to Validate Product Warranty Operator s Manual 1 Operator Instructions Specifications and design subject to change without not...

Page 20: ...with optional tire chains wheels must be pinned through outer axle holes Connect Ignition Wires 1 Remove Phillips head screw from engine bracket install wire with smaller connector and reassemble to engine bracket Fig 6 2 Insert flange head capscrew through large connector on remaining wire and install in lower hole in engine bracket Fig 6 Make sure wire connectors do not touch each other after ti...

Page 21: ... 6 Compress auger impeller control lever slowly toward handgrip The amount of force to compress the lever will increase noticeably when slack is removed from the drive belt approximately one half of lever movement Adjustment is correct when the force begins to increase and the distance between the top of the handgrip and the bottom of the auger impeller control lever is two inches Note If force do...

Page 22: ... to Adjusting Scraper page 15 3 Remove 2 flange bolts and flat washers securing ends of scraper to side plates Fig 17 Reinstall bolts through rear slots in skids Assemble both skids so that washers are between skids and sideplates Fig 17 Do not tighten bolts 4 Install 2 flange bolts through front slots in skids and through sideplates Install flat washers and lock nuts on inside of sideplates Do no...

Page 23: ...soline can burn you others and cause property damage HOW TO AVOID THE HAZARD Use a funnel and fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Do not fill the fuel tank completely full Add gasoline to the fuel tank until the level is 1 4 to 1 2 6 mm to 13 mm below the bottom of the filler neck This empty space in the tank allows gasoline to expan...

Page 24: ...eed Selector Fig 20 The selector has five speeds forward and two reverse speeds To select speeds move speed selector to desired position Note Before shifting gears into or out of reverse the traction control lever must be released On the go shifting may be accomplished between any of the FORWARD speeds without releasing the traction control lever Ignition Switch Fig 20 Switch has two positions ON ...

Page 25: ...nt results then pull vigorously to start the engine Keep firm grip on starter handle and return the rope slowly Note If engine does not start or if temperature is 10_F 23_C or below additional priming may be required After each additional prime try to start the engine before priming again 9 After engine starts immediately rotate choke Fig 21 to 3 4 position As engine warms up rotate choke to 1 2 p...

Page 26: ...ub and inner hole of axle Fig 5 snowthrower propels itself Operating Tips 1 When snowthrower is not being used close fuel shut off valve and remove key from the switch 2 Remove snow as soon as possible after it falls This produces best snow removal results 3 Adjust skids to match the type of surface being cleaned refer to Adjusting Skids page 15 4 The snowthrower is designed to clean snow down to ...

Page 27: ...re in both tires Make sure that they are inflated equally between 7 15 psi 3 Move snowthrower to a level surface 4 Loosen the 4 flange bolts securing both skids to the auger side plates Fig 17 until the skids can be slid up and down easily 5 Next loosen the carriage screws securing the scraper to the auger housing Fig 27 6 Support the auger blades Fig 27 so that the auger is 1 8 1 4 inch off the g...

Page 28: ... AVOID THE HAZARD Pull wire off spark plug and remove key from switch before you do any maintenance Also push wire aside so it does not accidentally contact spark plug Draining Gasoline 1 Pull wire off spark plug and make sure wire does not contact plug accidentally Fig 25 2 Close fuel shut off valve located under fuel tank Fig 22 POTENTIAL HAZARD Gasoline is highly flammable WHAT CAN HAPPEN Gasol...

Page 29: ...l drain plug Next slide oil drain pan below drain extension then remove oil drain plug Fig 31 3 After all oil is drained reinstall oil drain plug 4 Position snowthrower on a level surface Next fill crankcase with oil refer to Fill Crankcase With Oil page 11 Wipe up any oil that may have spilled Auger Gear Box Oil The auger gear box oil level must be checked at time of snowthrower assembly after ev...

Page 30: ...sening rear screw and removing front screw that fasten auger brake arm assembly to frame Fig 33 4 Remove idler pulley spring Fig 33 Let brake arm assembly hang free but out of the way 5 Remove 2 screws 2 washers and 2 lock washers securing belt guide Fig 34 6 Remove engine crankshaft screw lock washer and washer Fig 34 7 Separate and remove engine pulley sheave Fig 34 8 Remove auger impeller drive...

Page 31: ...and remove engine pulley sheave Fig 34 8 Remove auger impeller drive belt from center engine pulley leaving belt looped around large auger impeller pulley Remove center engine pulley Fig 34 9 Remove traction belt from traction pulley and engine crankshaft Fig 34 10 Pull traction idler pulley outward and install new traction belt Fig 34 11 Reinstall center engine pulley 12 Pull idler pulley outward...

Page 32: ...ccidentally Fig 25 2 Move speed selector Fig 20 on control panel to the R2 REVERSE position 3 Remove cotter pin and washer Pull speed selector rod out of hole in speed selector arm Fig 7 4 Adjust unit s forward speed by rotating speed selector rod in trunnion Fig 8 Lengthening the rod makes forward speed faster Shortening the rod makes forward speed slower 5 Reinsert speed selector rod into speed ...

Page 33: ...from cylinder head Next pour two teaspoons of engine oil into spark plug hole in cylinder head Install spark plug in cylinder head but do not install wire on the plug Then pull recoil starter slowly to distribute oil on inside of cylinder 3 Lubricate the snowthrower refer to Lubricating Snowthrower page 17 Change crankcase oil see Changing Crankcase Oil page 17 4 Clean the snowthrower Touch up chi...

Page 34: ...Rev 6 18 97 ...

Page 35: ...Rev 6 18 97 ...

Page 36: ...pt WPM Toro Customer Service Department 8111 Lyndale Avenue South Bloomington MN 55420 1196 612 888 8801 800 348 2424 What Must You Do To Keep The Warranty In Effect You must maintain your TORO Product by following the mainĆ tenance procedures described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense What Does This Warranty Not Cover and...

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