Toro 03188 Operator'S Manual Download

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Form No. 3443-362 Rev B

27-inch 5, 8, or 11-Blade or
32-inch 8-Blade EdgeSeries

™

DPA Cutting Unit

Reelmaster

3100-D or 3105-D Traction Unit

Model No. 03188—Serial No. 407900000 and Up

Model No. 03189—Serial No. 407900000 and Up

Model No. 03190—Serial No. 407900000 and Up

Model No. 03191—Serial No. 407900000 and Up

Model No. 03192—Serial No. 400000000 and Up

*3443-362*

Summary of Contents for 03188

Page 1: ...ter 3100 D or 3105 D Traction Unit Model No 03188 Serial No 407900000 and Up Model No 03189 Serial No 407900000 and Up Model No 03190 Serial No 407900000 and Up Model No 03191 Serial No 407900000 and Up Model No 03192 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3443 362 ...

Page 2: ...rized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Important With your mobile device you can scan the QR code on the serial number plate if equipped to access warranty parts and other product information g280515 Figure 1 1 Lo...

Page 3: ...ons to avoid serious personal injury Read and understand the contents of this Operator s Manual before starting the machine Use your full attention while operating the machine Do not engage in any activity that causes distractions otherwise injury or property damage may occur Do not put your hands or feet near moving components of the machine Do not operate the machine without all guards and other...

Page 4: ...d blade can break and a piece of the blade could be thrown toward you or bystanders resulting in serious personal injury or death Inspect the blade periodically for wear or damage Use care when checking the blades Wrap the blades or wear gloves and use caution when servicing the blades Only replace or sharpen the blades never straighten or weld them On multi bladed machines take care as rotating 1...

Page 5: ...included postcard for information on obtaining the Parts Catalog Review the material and save it in an appropriate place Note Determine the left and right sides of the machine from the normal operating position 1 Installing the Reel Grease Fitting Parts needed for this procedure 1 Straight grease fitting Procedure Install the grease fitting on the reel motor side of the cutting unit Refer to Figur...

Page 6: ...O ring 2 Cap screws may come assembled Procedure Important Before installing the reel motors obtain and install the counter weights or other accessories on the opposite side of the cutting units from the reel motors as described in the instructions provided with the weights or accessories 1 Install the cutting units onto the traction unit refer to the traction unit Operator s Manuals for instructi...

Page 7: ...lb Attachments Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities Contact your Authorized Service Dealer or authorized Toro distributor or go to www Toro com for a list of all approved attachments and accessories To ensure optimum performance and continued safety certification of the machine use only gen...

Page 8: ...oper bedknife to reel contact Perform this procedure even when the quality of cut is acceptable 1 Slowly rotate the reel in a reverse direction listening for reel to bedknife contact Note The adjustment knobs have detents corresponding to 0 022 mm 0 0009 inch bedknife movement for each indexed position Refer to Adjusting the Bedknife to the Reel page 9 2 Test the cutting performance by inserting a...

Page 9: ... low You will need the following tools to complete this procedure Shim 0 05 mm 0 002 inch Part No 125 5611 Cutting performance paper Part No 125 5610 1 Position the cutting unit on a flat level work surface 2 Turn the bedbar adjusting screws counterclockwise to ensure that the bedbar does not contact the reel Figure 9 g003322 Figure 9 1 Bedbar adjusting screw 3 Tip the cutting unit to expose the b...

Page 10: ...009 inch Do not overtighten the adjusting screws 12 Test the cutting performance refer to Checking the Cutting Unit page 8 Adjusting the Rear Roller 1 Adjust the rear roller brackets Figure 11 to the desired height of cut range by positioning the required amount of spacers below the side plate mounting flange Figure 11 per the HOC Chart g003324 Figure 11 1 Spacer 3 Side plate mounting flange 2 Rol...

Page 11: ... shop roller brackets before the cutting unit is lowered to the shop floor or removed from the traction unit Figure 13 g341821 Figure 13 1 Clevis pin always installed in the top square hole in the side plate 3 Shop roller assembly in lowered shop position 2 Side plate Raise the shop roller brackets after the cutting unit is raised to the operating position Figure 14 g341820 Figure 14 1 Clevis pin ...

Page 12: ...e between the bottom of the screw head and the face of the bar is the height of cut g011864 Figure 16 1 Gauge bar 3 Nut 2 Height adjusting screw 3 Hook the screw head on the cutting edge of the bedknife and rest the rear end of the bar on the rear roller Figure 17 4 Rotate the adjusting screw until the front roller contacts the gauge bar Figure 17 Adjust both ends of roller until the entire roller...

Page 13: ...0 375 inch More 2 35 mm 1 375 inches More 6 Less 0 Less 5 Normal 1 Normal 6 13 mm 0 500 inch More 2 38 mm 1 500 inches More 7 Less 1 Less 6 Normal 2 Normal 7 16 mm 0 625 inch More 3 41 mm 1 625 inches More 8 Less 2 Less 6 Normal 3 Normal 7 19 mm 0 750 inch More 4 44 mm 1 750 inches More 8 Less 2 Less 7 Normal 3 Normal 8 22 mm 0 875 inch More 4 48 mm 1 875 inches More 9 Less 3 Less 7 Normal 4 Norma...

Page 14: ...ch adjustment spacers 3 Side plate pad 2 1 4 inch adjustment spacers 4 Lower fixed spacers do not adjust Height of Cut Chart Model 03192 HOC Setting No of 1 4 inch Rear Spacers No of Thin Rear Spacers 32 mm 1 25 inches 5 0 34 mm 1 33 inches 5 1 35 mm 1 38 inches 5 2 38 mm 1 50 inches 6 0 40 mm 1 58 inches 6 1 42 mm 1 65 inches 6 2 45 mm 1 75 inches 7 0 46 mm 1 83 inches 7 1 48 mm 1 90 inches 7 2 5...

Page 15: ... to 0 500 inch 112 8910 27 inch 6 9 mm 9 5 to 50 8 mm EdgeMax 112 8956 32 inch 0 270 inch 0 375 to 2 00 inches 114 9388 Model 03188 89 90 27 inch 6 9 mm 9 5 to 50 8 mm Standard 114 9389 Model 03191 32 inch 0 270 inch 0 375 to 2 00 inches 114 9390 Model 03192 27 inch 9 3 mm 12 7 to 50 8 mm Heavy Duty 114 9391 32 inch 0 370 inch 0 500 to 2 00 inches Warm season grasses may require the Low HOC bedkni...

Page 16: ...f Evaluator effective HOC range 0 75 to 6 00 inches 19 to 152 mm Aggressiveness of Cut The aggressiveness of cut has a significant impact on the performance of the cutting unit Aggressiveness of cut refers to the angle of the bedknife relative to the ground Figure 22 The best cutting unit setup depends on your turf conditions and desired results Experience with the cutting unit on your turf will d...

Page 17: ... unit Figure 24 with No 2 lithium grease There are 2 lubrication points on the front roller 2 on the rear roller and 1 at the reel motor spline Note Model 03192 does not have a front roller there are only the 2 lubrication points on the rear roller and 1 at the reel motor spline Important Lubricating the cutting units immediately after washing helps purge water out of the bearings and increases be...

Page 18: ...the reel and the bedknife after grinding the reel and or the bedknife check the reel to bedknife contact again after cutting 2 fairways as any burrs will be removed which may create improper reel to bedknife clearance and thus accelerate wear 3 Using diameter measuring tape measure the outside diameter of the reel at both ends Figure 26 the difference in outside diameter between the ends should be...

Page 19: ...mblies page 11 2 Using the carriage bolts and locknuts install front HoC brackets to the top hole of the side plate Figure 27 Important Ensure that the HOC bracket is installed with the carriage bolt at the top of the slot so that the HOC bracket is as low as possible g361153 Figure 27 1 Carriage bolt 3 8 x 1 1 2 inches 4 Hex head bolt 5 16 x 1 1 8 inches 2 Front roller shaft 5 Locknut 3 8 inch 3 ...

Page 20: ...h 10 5 g027268 Figure 28 Recommended Top and Front Bedknife Grind Angles 1 Bedknife service limit 2 Top grind angle 3 Front grind angle Note All bedknife service limit measurements relate to the bottom of the bedknife Figure 29 g007165 Figure 29 Checking the Top Grind Angle The angle that you use to grind your bedknives is very important Use the angle indicator Toro Part No 131 6828 and the angle ...

Page 21: ...t Figure 33 g003334 Figure 33 1 Bedbar bolt 2 Locknut 4 Remove each bedbar bolt allowing the bedbar to be pulled downward and removed from machine bolt Figure 33 Account for 2 nylon washers and 1 stamped steel washer on each end of the bedbar Figure 34 g003335 Figure 34 1 Bedbar bolt 3 Steel washer 2 Nut 4 Nylon washer Assembling the Bedbar 1 Install the bedbar positioning the mounting ears betwee...

Page 22: ...screw threads 3 Apply anti seize compound to the screws and install the bedknife to the bedbar as follows Figure 36 g279161 Figure 36 1 Bedbar 3 Screw 2 Bedknife A Torque the 2 outer screws to 1 N m 10 in lb refer to Figure 37 B Working form the center of the bedknife torque the screws to 23 to 28 N m 200 to 250 in lb refer to Figure 37 g279162 Figure 37 1 Bedknife screw tool 3 Torque to 23 to 28 ...

Page 23: ...ing tension nut 3 Flange bushing 6 Locknut 9 Hardened washer 7 Apply anti seize compound to the threads of the bedbar adjuster screw that fit into the adjuster shaft 8 Thread the bedbar adjuster screw into the adjuster shaft 9 Loosely install the hardened washer spring and spring tension nut onto the adjuster screw 10 Install the bedbar positioning the mounting ears between the washer and the bedb...

Page 24: ...d Kit includes all the bearings bearing nuts inner seals and outer seals to rebuild a roller The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the roller rebuild kit Refer to your parts catalog or contact your authorized Toro distributor for assistance g007790 Figure 39 1 Roller Rebuild Kit Part No 114 5430 6 Bearing nut 2 Roller...

Page 25: ...00 and Up 8 Blade 32 inch DPA Edge Series Cutting Unit Reelmaster 3100 D Series Traction Unit RM3100 32IN 8 BLADE ES RR DPA CU Cutting Unit 2006 42 EC 03192 400000000 and Up 27 inch 8 Blade EdgeSeries DPA Cutting Unit Reelmaster 3105 D Traction Unit RM3105 27IN 8BLD RR ES NO FRT ROLLER CU Cutting Unit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII...

Page 26: ...tion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their lifetime Operating r...

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