Toro 02835 Operator'S Manual Download

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Form No. 3433-291 Rev B

F60 Flail Mower

Groundsmaster 3300 Series All-Wheel Drive
Traction Unit

Model No. 02835—Serial No. 400000000 and Up

*3433-291* B

Summary of Contents for 02835

Page 1: ...Form No 3433 291 Rev B F60 Flail Mower Groundsmaster 3300 Series All Wheel Drive Traction Unit Model No 02835 Serial No 400000000 and Up Register at www Toro com Original Instructions EN 3433 291 B ...

Page 2: ...als accessory information help finding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided Important W...

Page 3: ...gs 24 Sharpening the Blades 24 Replacing the Blades 25 Cleaning Under the Cutting Unit 25 Storage 26 Safety This machine has been designed in accordance with ANSI B71 4 and MSD General Safety This product is capable of amputating hands and feet Always follow all safety instructions to avoid serious personal injury Read and understand the contents of this Operator s Manual before starting the machi...

Page 4: ...ent parts approved by Toro Blade Safety A worn or damaged blade can break and a piece of the blade could be thrown toward you or bystanders resulting in serious personal injury or death Inspect the blades periodically for wear or damage Use care when checking the blades Wrap the blades or wear gloves and use caution when servicing the blades Only replace or sharpen the blades Safety and Instructio...

Page 5: ... keep all guards and shields in place 3 Cutting dismemberment hazard of foot mower blade stay away from moving parts keep all guards and shields in place decal93 9084 93 9084 1 Lift point Tie down point decal133 8061 133 8061 decal93 6697 93 6697 1 Read the Operator s Manual 2 Add SAE 80w 90 API GL 5 oil every 50 hours decal139 6303 139 6303 1 Entanglement hazard read the Operator s Manual stay aw...

Page 6: ... a metric bit as the size will not be equivalent Note Ensure that the drill holes are straight and that no swarf or debris from drilling is present when you assemble the halves of the shaft g320373 Figure 5 1 Drill these holes to 15 32 inch 6 Align the halves of the shaft using the mark made in step 4 and slide front half into the rear half Important Ensure that the halves of the shaft are assembl...

Page 7: ...2 Assembling the Caster Arms and Casters to the Cutting Unit Parts needed for this procedure 2 Castor fork 2 Castor bolt 4 Bearing 2 Bearing spacer 2 Large locknut 2 Caster arm 12 Carriage bolt M10 12 Locknut M10 2 Tensioning cap 14 HoC spacers 4 Shim Procedure 1 Assemble the caster wheels to the castor fork as shown in Figure 9 Note Use only the upper axle shaft hole do not adjust the position of...

Page 8: ...ing unit with a shim on both sides of the caster shaft hub as shown in Figure 11 Note You can adjust the height of cut setting by changing the amount of spacers on either side of the caster shaft hub refer to Adjusting the Height of Cut page 13 g319438 Figure 11 1 Tensioning cap 4 Caster shaft hub 2 HoC spacers 5 Caster wheel shaft 3 Shim 4 Ensure that the deck is level move the deck to a level su...

Page 9: ...g bolt 3 8 x 2 3 4 inches 6 Nut 3 8 inch 2 Small pin 2 Bolt 3 8 x 1 1 4 inches 1 Sensor bracket 2 Carriage bolt 3 8 x 1 1 4 inches 2 PTO Bolt 3 8 x 2 inches 2 PTO Locknut 3 8 inch 2 Lift arm pin 2 Lynch pins Procedure 1 Raise the front of the machine and remove the front tires from the machine refer to your traction unit Operator s Manual 2 Install the lift arms and large pins to the machine frame...

Page 10: ... refer to 6 Adjusting the Sensor Bracket page 11 if necessary g300498 Figure 15 1 Bolt 3 8 x 1 1 4 inches 4 Carriage bolt 2 Small pin 5 Sensor bracket 3 Nut 3 8 inch 6 Align the cutting unit in front of the machine frame and PTO shaft 7 Install the PTO shaft yoke to the cutting unit gearbox shaft as shown in Figure 16 8 Torque the bolts to 47 N m 35 ft lb Important The PTO shaft yoke bolts must be...

Page 11: ...ts Required Procedure 1 The sensor and the sensor plate should have a 3 3 to 3 8 mm 0 13 to 0 15 in clearance between them 2 If necessary loosen the lock nuts that secure the switch to the switch bracket and adjust it so that the correct clearance exists between the sensor and the sensor plate 3 Tighten the sensor lock nuts from 19 to 21 N m 14 to 16 ft lb 7 Adjusting the Weight Transfer No Parts ...

Page 12: ...ew Specifications Note Specifications and design are subject to change without notice Width of Cut 1 52 m 60 inches Height of Cut Adjustable from 19 to 102 mm 3 4 to 4 inches in 13 mm 1 2 inch increments Net Weight 260 kg 573 lb Attachments Accessories A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities Contact your ...

Page 13: ...he engine set the parking brake and remove the key from the ignition switch 2 Refer to the height of cut setting table on decal 134 3688 Figure 19 for common height of cut settings g292390 Figure 19 1 Height of cut adjuster plate mounting positions 2 Caster fork height of cut spacers 3 To make significant height of cut adjustments adjust the position of the height of cut adjuster plate Remove the ...

Page 14: ...rs g034632 Figure 21 1 Cutting edge 2 Installation hole 4 Inspect each blade for excessive wear using the wear line Figure 22 When a blade is worn down to the wear line replace the blade g034634 Figure 22 1 Wear line 5 Ensure that each blade bolt is torqued to 45 N m 33 2 ft lb 6 Grip each blade and ensure that there is not more than a total of 3 mm 1 8 inch of free movement in either direction fr...

Page 15: ... or raise the height of cut to the next higher setting Long Grass If the grass is ever allowed to grow slightly longer than normal or if it contains a high degree of moisture raise the cutting height higher than the usual setting and cut the grass Then cut the grass again using the lower normal setting Keep the Cutting Unit Clean Clean clippings and dirt from the underside of the cutting unit afte...

Page 16: ...egardless of the interval listed Check the front flaps Check for any unusual vibration of the rotor Clean the cutting unit Every 50 hours Inspect the blades for damage and excessive wear Ensure that each blade bolt is torqued to 45 N m 33 2 ft lb Check the gearbox lubricant Tighten the caster wheel nuts Check the blade bolts Ensure that the caster tires are at the correct tire pressure Check for e...

Page 17: ...ny maintenance Daily Maintenance Checklist Duplicate this page for routine use For the week of Maintenance Check Item Mon Tues Wed Thurs Fri Sat Sun Check the condition of the blades Lubricate all the grease fittings 1 Touch up damaged paint 1 Immediately after every washing regardless of the interval listed Notation for Areas of Concern Inspection performed by Item Date Information 17 ...

Page 18: ...ase Type No 2 lithium grease Replace any damaged grease fittings Refer to Figure 23 for the location of each pair of grease fittings on the cutting unit g311728 Figure 23 Left side shown 1 Caster arm fitting 3 Flange bearing fitting 2 Lift arm fitting 4 Rear roller fitting 18 ...

Page 19: ...fill marks on breather plug 3 Install the breather plug and torque it to 9 N m 84 in lb Changing the Lubricant in the Gearbox Service Interval Every 400 hours 1 Park the machine on a level surface lower the cutting unit engage the parking brake shut off the engine and remove the key 2 Place a pan beneath the drain plug on the gearbox Figure 25 3 Remove the drain plug on the lower left side of the ...

Page 20: ...ley post to tension the belt Figure 27 5 Push down on the belt to check the tension as follows Figure 28 For a new belt you should be able to push the belt down 5 mm 1 5 inch using 6 0 to 6 5 kg 13 2 to 14 3 lb of force For a used belt you should be able to push the belt down 5 mm 1 5 inch using 5 1 to 5 6 kg 11 2 to 12 3 lb of force g313475 Figure 28 1 Belt without force 2 Belt deflected 5mm 0 2 ...

Page 21: ...ecuring the taper lock bushings to 30 N m 41 ft lb g319569 Figure 29 1 Taper lock bushing 2 Set screws 4 Install the belt cover Removing the Cutting Unit from the Machine 1 Park the machine on a level surface lower the cutting unit engage the parking brake shut off the engine and remove the key 2 Disconnect the PTO shaft yoke from the cutting unit gearbox shaft as shown in Figure 16 3 Remove the l...

Page 22: ...ndle for wear and replace it if damaged 7 Push the caster spindle through the bushings and mounting tube slide the thrust washer and spacer s onto the spindle and install the tensioning cap on the caster spindle Servicing the Caster Wheels and Bearings 1 Park the machine on a level surface raise and support the cutting unit with jack stands engage the parking brake shut off the engine and remove t...

Page 23: ...g unit before you start the engine 8 Repair or adjust the cutting unit if necessary Checking the Caster Tire Pressure Service Interval Every 50 hours Ensure that the caster tires are filled to 2 to 3 5 bar 30 to 50 psi Checking for Rotor Vibration Service Interval Before each use or daily Check for any unusual vibration of the rotor To check for any unusual vibration of the rotor run the cutting u...

Page 24: ... injury or property damage Ensure that the person sharpening the blades has been adequately trained in how to safely use a hand held grinder Use an angle grinder to sharpen the angled grinding surface on the back of the flail blade Figure 33 Important Do not grind the front face of the flail blade While grinding the blade keep the cutting edge perfectly horizontal and the angled surface flat to th...

Page 25: ... so that you can replace the bolts from the same side 6 Holding the blade in a rag or padded glove remove the nut bolt bushing and blade Figure 34 Note If needed apply penetrating oil to the threads to make the nut easier to remove g036878 Figure 34 1 Nut 3 Bushing 2 Bolt 4 Blade 7 Discard the blade bushing nut and bolt 8 Install a new blade and bushing with a new nut and blade bolt Figure 34 Note...

Page 26: ...Check and adjust the traction unit front and rear tire pressure refer to the traction unit Operator s Manual 4 Sharpen all blades and replace any damaged blades as necessary refer to Sharpening the Blades page 24 and Replacing the Blades page 25 5 Check all fasteners for looseness and tighten them as necessary 6 Grease or oil all grease fittings and pivot points and wipe off any excess lubricant r...

Page 27: ...Notes ...

Page 28: ...Notes ...

Page 29: ...nformation on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as indicated on the associated Declaration of Conformity and in accordance with all instructions whereby it can be declared in conformity with all relevant Directives Certified Authorized Representative Ma...

Page 30: ... for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For more information about applicable retention periods please contact legal toro com Toro s Commitment to Security Your personal information may be processed in the US or another country which may have le...

Page 31: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs How do the California warnings compare to federal limits Prop 65 standards are often more stringent than federal and international standards There are various substances that require a Prop 65 warnin...

Page 32: ...vered for the duration of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts for warranty repairs Deep Cycle and Lithium Ion Battery Warranty Deep cycle and Lithium Ion batteries have a specified total number of kilowatt hours they can deliver during their li...

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