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072-65251M-03 (SonicMan SO2)    21 Jun 2007 

 
 
 
 
 
 
 

 

 

 

 
 

 

 

 

 

 
 
 

 

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Summary of Contents for SonicMan SO2

Page 1: ...n SO2 21 Jun 2007 Gas Leak Detection System Ultrasonic Leak Detector SonicMan S02 EX Copyright 2007 by TLV CO LTD All rights reserved ISO 9001 ISO 14001 Manufacturer Kakogawa Japan is approved by LRQA LTD to ISO 9001 14001 ...

Page 2: ...e product Furthermore TLV accepts no responsibility for any damage or accidents occurring as a result of failure to observe these safety precautions Be sure to read these instruction manuals carefully before use and follow the instructions to be sure of using the product properly Additionally as these manuals are necessary not only for initial software setup but also for subsequent troubleshooting...

Page 3: ...ow to Read the Screen 15 4 Increasing and Decreasing the Sensitivity 16 5 Using the Automatic Sensitivity Adjustment 16 6 Turning the Laser Pointer ON and OFF 16 7 Estimating Leakage Amount 17 8 Saving the Inspection Data in the Internal Memory 19 9 Recalling Saved Data 21 10 Deleting Saved Data 21 11 Operation Flow Chart 22 8 Optional Settings and Adjustments 23 1 Display of Remaining Battery Tim...

Page 4: ...072 65251M 03 SonicMan SO2 21 Jun 2007 4 1 SonicMan Standard Set 1 SO2 EX 2 Nozzle 3 Holster 4 Headphone 5 Battery Pack 6 Communications Cable for the PC 7 Battery Charger Including AC adapter 8 Storage Case Position of Label ...

Page 5: ...o installation use maintenance and repair Furthermore TLV accepts no responsibility for any accidents or damage occurring as a result of failure to observe these precautions Symbols Indicates a DANGER WARNING or CAUTION item Indicates an urgent situation which poses a threat of death or serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a p...

Page 6: ...ound noises in the surrounding area When wearing the headphone it becomes difficult to hear noises from the surrounding area Operate the unit together with a person who is not wearing any headphone or take measures during operation to ensure advance awareness of potential dangers in the surrounding area MANDATORY Do not place components in microwave ovens or high pressure vessels and do not place ...

Page 7: ...ghly with clean water see a doctor MANDATORY Refrain from touching the terminals to other metal items to avoid causing a short in the battery pack Failure to observe this precaution could result in leakage of the battery fluid excessive heat generation rupture or ignition When transporting the battery pack carry it in the soft case etc PROHIBITED Do not cause the unit to become wet by immersing in...

Page 8: ...s danger of resultant damage to the skin Immediately rinse any battery fluid off with clean water MANDATORY When not intending to use for extended periods of time remove the battery pack from the unit and store in a dry cool dark location Failure to observe this precaution could result in fluid leakage rust deterioration in performance or a reduction in service life MANDATORY Charge the battery pa...

Page 9: ...on could result in electrical shock excessive heat generation or ignition NO MOISTURE Do not charge a battery pack other than the SonicMan battery pack Failure to observe this precaution could result in excessive heat generation ignition rupture or fire PROHIBITED Do not charge in areas that have a great deal of dust or metal powder The presence of dust or metal powder could result in excessive he...

Page 10: ...method Intrinsically safe ia Gas group IIC Temperature code T4 135 C at max ambient temperature 40 C MANDATORY Do not use SO2 EX out of operating ambient temperature range in areas requiring explosion proof equipment The operating ambient temperature of SO2 EX is 0 to 40 degree C PROHIBITED Do not use standard type battery pack Model SO1 101 for SO2 EX in areas requiring explosion proof equipment ...

Page 11: ...nic microphone and an electrical band path filter to isolate and detect ultrasonic signals Furthermore the ultrasonic signals that have been detected and converted to audible sound can then be heard through the headphone Additionally concentrating the directional ability of the ultrasonic microphone facilitates the identification of leak locations and the added use of the laser pointer effects a g...

Page 12: ...n l Step 2 See the SonicLogger instruction Transfer the data from the SonicMan to SonicLogger Memory Upload the saved data from SonicLogger to SonicManager Print out reports using SonicManager Step 7 See the SonicManager instruction Step 8 See the SonicManager instruction Using SonicMan search for leak locations Input the location object being surveyed and piping layout map information into SonicL...

Page 13: ...ngs bar indicator and digital display and setting sensitivity and Buttons These are used to modify sensitivity settings and to modify the record number for the saved data Ultrasonic Microphone This is used to detect the sound of leaks Battery Cover The battery is held here Laser Pointer Emission Port The laser beam is emitted from here Connector Cover This protects the connector port when the comm...

Page 14: ...e button again Discharging ceases the green discharge light goes out and charging red light automatically begins 6 When charging is fully completed the red charging indicator light begins blinking 2 Inserting and Removing the Battery Pack Battery pack must be changed in a nonhazardous location only 1 Slide back the latch and open the SonicMan battery cover 2 Insert the battery pack with the end on...

Page 15: ...ils see the headphone instruction manual 2 Lift up the cover for the SonicMan headphone jack 3 Insert the headphone plug into the SonicMan headphone jack 4 Attach the headphone battery storage case to a breast pocket etc during operation 5 Turn the headphone power switch to ON 6 The headphone with the R is for the right ear and the one with the L is for the left ear 3 How to Read the Screen This d...

Page 16: ...ear level without the use of the and buttons 1 Pull and hold the trigger for at least 1 second 2 The sensitivity setting is automatically altered until the current reading reaches a level that is easy to hear 3 When the trigger is released the setting becomes fixed at the last automatically assigned sensitivity setting 6 Turning the Laser Pointer ON and OFF Use of controls or adjustments or perfor...

Page 17: ...hoose from among flange union valve seat screwed copper jnt piping joint and others a The different types are displayed in a scrolling list by pressing either the or buttons b Select the type of location and then press the ENT button 4 Select the Reading Direction Select either 0 or or 90 a Scroll through the choices for direction by pressing either the or buttons b Select 0 or if the reading was ...

Page 18: ...ing the Func button again allows for re input of the calculation conditions as many times as desired 7 To Cancel the Input of Calculation Conditions before Input is Complete Pressing the Func button causes the display to skip the conditions input screen and to jump to the record number confirmation screen ...

Page 19: ...ng b At this point a number that is sequentially higher by one than the highest currently in memory is automatically displayed 3 Saving using an Automatically Displayed Record Number a Press the Memory button one more time b The message Complete Data Store is momentarily displayed while the unit saves the inspection data Press Memory again to return to the detection mode 4 Saving using a Different...

Page 20: ... F 5 60 S 50 Memory Calc Function Manual 0Q 0Q 0Q 0Q F 5 F 5 F 5 F 5 No 001 L 60 S 50 0Q 5 0Q 5 0Q 5 0Q 5 F 5 F 5 F 5 F 5 No CSL L 60 S 50 Func Func ENT Memory Save Data Cancel Save Memory 0Q 5 0Q 5 0Q 5 0Q 5 F 5 F 5 F 5 F 5 No CSL L 60 S 50 Condition Data Not Recorded Condition Data Locked in Calc Function Auto 0Q 0Q 0Q 0Q KUVCPEG O KUVCPEG O KUVCPEG O KUVCPEG O No 001 Distance 0 1m 0Q 0Q 0Q 0Q 6...

Page 21: ...eleted one record at a time or all saved data can be deleted at once 1 Following the instructions in section 7 10 Recalling the Saved Data recall and display the saved data 2 Use the and buttons to select the record number to be deleted When deleting all saved data there is no need to select a record number 3 Press both the Func and the Memory button at the same time A menu offering the choices of...

Page 22: ...tion Mode 0Q 0Q 0Q 0Q KUVCPEG O KUVCPEG O KUVCPEG O KUVCPEG O No 001 Distance 0 1m 0Q 0Q 0Q 0Q 6 RG 6 RG 6 RG 6 RG 㩖㩡㩧㩆 㩖㩡㩧㩆 㩖㩡㩧㩆 㩖㩡㩧㩆㩨 㩨 㩨 㩨 No 001 Type Flange 0Q 0Q 0Q 0Q KTGE KTGE KTGE KTGE 㩩 㩩 㩩 㩩 QT QT QT QT No 001 Direc 0 degree or 0Q 0Q 0Q 0Q NWKF NWKF NWKF NWKF 㨾㨻㨺 㨾㨻㨺 㨾㨻㨺 㨾㨻㨺 No 001 Fluid Air Input each condition Func Delete Data 0Q NGCT 0Q NGCT 0Q NGCT 0Q NGCT NN CVC NGCT NN CVC NGCT NN ...

Page 23: ...o when a reading is taken or to enter data manually Manual at some other time 1 Press and to switch between Auto and Manual 2 Press ENT to move the display to the next setting item 3 Press Func to return to detection mode 4 Setting the Automatic Volume Control Factory default is OFF When it is turned ON this feature is designed to protect the ear by instantaneously throttling the headphone output ...

Page 24: ...output volume The volume is adjusted with the UP and the DOWN buttons As there is no level indicator perform the adjustment while monitoring the sound from the headphone 1 Pressing either the or the button one time adjusts the level one step If the button is pressed and held down the level is continuously adjusted until the button is released To go from the minimum to the maximum the button must b...

Page 25: ...on data One is using cable Cable com The other one is using Bluetooth function RF com If you selected Bluetooth function RF com SO2 EX communicate automatically with SonicLogger PDA 1 Pressing either the or the button to select the setting 2 Press ENT to move the display to the next setting item 3 Press Func to return to detection mode Data Com RF Com ENT ...

Page 26: ...e there is a great deal of background noise or for cases in which one wishes to further home in on the leak location Use of the nozzle makes it possible to collect the ultrasonic waves in the direction in which the SonicMan is pointing with greater accuracy 3 When not using the nozzle store it in the holster 2 How to Use the Holster 1 Take out the holster s belt loop and attach it to the belt 2 In...

Page 27: ...is fully charged 2 Is the battery pack being used the one the was included in the SonicMan set Attach the battery pack that was included 3 Is the battery pack fully charged Charge the battery pack with its charger 4 Is the trigger being pulled all the way Pull the trigger until a click is heard 5 Is the screen contrast set too light Press the laser pointer button If a laser beam is emitted the pow...

Page 28: ...rd No does not Begin at 001 1 Has inspection data been saved previously The automatically generated record number is one number larger than the highest existing record number Using the saved data recall function check the saved data and delete all unnecessary data that is found 7 SonicMan Cannot Communicate with the SonicLogger when Attempting Data Save 1 Are the communications cable connectors se...

Page 29: ...ht RF Communication Frequency Range 2 4 2 4835GHz The Transmission Scheme Frequency Hopping Spread Spectrum FHSS TX Power 4dBm Max Power Source Rechargeable nickel metal hydride battery 2 4V 1650mAh Model SO 101 Standard type SO2 101EX Explosion proof type Continuous Use Time After full charge Approx 11 hours both backlight and laser pointer OFF Approx 8 hours backlight ON laser pointer OFF Approx...

Page 30: ...re Codes T4 135 C Ambient Temperature Max 40 C IEC Ex Type of Protection Ex ia IIC T4 Protection Methods Intrinsically safe ia Gas Groups IIC Temperature Codes T4 135 C Ambient Temperature Max 40 C 3 Charger Model SO1 201 Charging Time Approx 1 hour maximum Full Charge Detection System ΔV Detection system After full charge is completed it moves to trickle charge Refresh Feature Discharge Time appr...

Page 31: ...r installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt or scale 3 Malfunctions due to improper disassembly and reassembly dropping or other impact or due to inadequate inspection and maintenance by other TLV CO LTD authorized service representatives 4 Malfunctions due to disasters or forces of nature 5 Accidents or malfunctions due to...

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